Multi-segment modular stent and methods for manufacturing stents
First Claim
1. A modular stent having an unexpanded configuration and an expanded tubular configuration, said stent comprising at least one stent module, each stent module including:
- an intermediate segment consisting of one of either a closed-cell segment or a Z-segment;
a pair of end segments connected to respective longitudinal ends of said intermediate segment, each end segment consisting of the other of said closed-cell segment or Z-segment;
each closed-cell segment consisting solely of at least one annular closed-cell ring formed by struts defining a plurality of closed-cell elements having a plurality of proximal and distal peaks and valleys;
each Z-segment consisting solely of at least one annular Z-ring formed by struts defining an elongate member including a plurality of wave-shape portions having a plurality of proximal and distal peaks and valleys.
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Accused Products
Abstract
A modular stent comprises at least one stent module including an intermediate segment consisting of one of either a closed-cell segment or a Z-segment and a pair of end segments connected to respective longitudinal ends of said intermediate segment, each end segment consisting of the other of said closed-cell segment or Z-segment, each closed-cell segment consisting solely of at least one annular closed-cell ring and each Z-segment consisting solely of at least one annular Z-ring. A method of manufacturing a stent from a small diameter tube includes laser-cutting the small diameter tube to define a plurality of longitudinally adjacent Z-rings, providing interconnector portions of said tube integrally joining facing aligned or offset Z-rings, expanding the small diameter tube, and removing predetermined interconnector portions from the expanded tube to provide the predetermined desired arrangement of interconnected closed-cell rings and Z-rings.
303 Citations
113 Claims
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1. A modular stent having an unexpanded configuration and an expanded tubular configuration, said stent comprising at least one stent module, each stent module including:
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an intermediate segment consisting of one of either a closed-cell segment or a Z-segment;
a pair of end segments connected to respective longitudinal ends of said intermediate segment, each end segment consisting of the other of said closed-cell segment or Z-segment;
each closed-cell segment consisting solely of at least one annular closed-cell ring formed by struts defining a plurality of closed-cell elements having a plurality of proximal and distal peaks and valleys;
each Z-segment consisting solely of at least one annular Z-ring formed by struts defining an elongate member including a plurality of wave-shape portions having a plurality of proximal and distal peaks and valleys. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 87, 88, 89, 90, 91, 92, 93, 94)
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86. A modular stent as in claim I wherein said stent comprises a balloon expandable stent.
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95. A method of manufacturing a stent having predetermined desired arrangement of interconnected closed-cell rings and Z-rings from a small diameter tube with uniform ring geometry, comprising the steps of:
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laser-cutting the small diameter tube to define a plurality of longitudinally adjacent Z-rings, each Z-ring having a plurality of peaks and valleys, said laser-cutting step further including, providing interconnector portions of said tube integrally joining facing aligned or offset Z-rings so that every pair of adjacent Z-rings constitutes a closed-cell ring;
expanding the small diameter tube; and
removing predetermined interconnectors portions from the expanded tube to provide the predetermined desired arrangement of interconnected closed-cell rings and Z-rings. - View Dependent Claims (96, 97, 98, 99, 100, 101, 103)
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102. A method for manufacturing a modular stent from a small diameter tube, comprising the steps of:
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laser-cutting the small diameter tube with a plurality of thin linear slots, each having a certain thickness and at least one closed end to define a plurality of longitudinally adjacent serpentine rings, and wherein said cutting step includes, providing at the closed ends of at least some of said slots enlarged openings having diameters greater than the thickness dimension of said slots, and expanding the small diameter tube.
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104. A method of manufacturing a stent having a plurality of interconnected closed-cell rings and Z-rings from a small diameter tube when a desired arrangement of said plurality of interconnected closed-cell rings and Z-rings has been predetermined, comprising the steps of:
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prior to determining a desired arrangement of said plurality of interconnected closed-cell rings and Z-rings, laser-cutting the small diameter tube to define a plurality of longitudinally adjacent Z-rings, each Z-ring having a plurality of peaks and valleys, said laser-cutting step further including, providing interconnector portion of said tube integrally joining facing aligned or offset Z-rings so that every pair of adjacent Z-rings constitutes a closed-cell ring;
expanding the small diameter tube to form a stent blank;
after expanding the small diameter tube to form a stent blank, determining a desired arrangement of said plurality of interconnected closed-cell rings and Z-rings based on the intended application of the stent being manufactured; and
removing certain interconnector portions from the stent blank to provide a stent having the desired arrangement of said plurality of interconnected closed-cell rings and Z-rings. - View Dependent Claims (105, 106, 109, 110, 112, 113)
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108. A method of manufacturing a stent having a plurality of interconnected closed-cell rings and Z-rings from a small diameter tube when a desired arrangement of said plurality of interconnected closed-cell rings and Z-rings has been predetermined s recited in claim 107 wherein said removing step comprises:
removing interconnector portions from between at least two circumferentially adjacent pairs of proximate aligned peaks of selected pairs of adjacent Z-rings to form at least one Z-ring of said stent.
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111. A method of manufacturing a stent having a plurality of interconnected closed-cell rings and Z-rings from a small diameter tube when a desired arrangement of said plurality of interconnected closed-cell rings and Z-rings has been predetermined as recited in claim 107 wherein said removing step comprises removing interconnector portions from between every other pair of proximate aligned valleys of selected pairs of adjacent Z-rings to form closed-cell rings.
Specification