Separable electrical interconnect with anisotropic conductive elastomer and a rigid adapter

• US 20030181071A1
• Filed: 02/26/2003
• Published: 09/25/2003
• Est. Priority Date: 12/16/1999
• Status: Active Grant

• Current Assignee: Paricon Technologies Corporation
• Original Assignee: Paricon Technologies Corporation
• Inventors: Weiss, Roger E., Barnum, David M.
• Granted Patent: US 7,077,659 B2
• Time in Patent Office: Days
• US Class Current: 439/55
• CPC Class Codes: H01R 12/714 with contacts abutting directly the printed circuit; Button contacts therefore provided on the printed circuit
• CPC Class Codes: H01R 13/2414 conductive elastomers
• CPC Class Codes: H05K 3/325 by abutting or pinching, i.e. without alloying process; mechanical auxiliary parts therefor adaptations of leads inserted in holes for press-fit connections H05K3/308
• CPC Class Codes: H05K 3/365 by abutting, i.e. without alloying process

Abstract

A separable electrical connector for electrically interconnecting an electrical device to a substrate. The connector includes an adapter board electrically connected to the substrate, the adapter board having electrical contacts on both sides, and a layer of ACE between the electrical device and the adapter board. A mechanical structure is used to apply a compressive force on the ACE through the adapter board and the electrical device.

Claims

1. A separable electrical connector for electrically interconnecting an electrical device to a substrate, comprising:

an adapter board electrically connected to the substrate, the adapter board having electrical contacts on both sides;

a layer of ACE between the electrical device and the adapter board; and

a mechanical structure that applies a compressive force on the ACE through the adapter board and the electrical device.

2. The connector of claim 1, wherein the mechanical structure comprises a spring plate.

3. The connector of claim 2, in which the spring plate is removable.

4. The connector of claim 2, further comprising a rotating screw member for the purpose of applying the compressive load from the spring plate.

5. The connector of claim 1, further comprising a heat sink in thermal contact with the device, and through which the compressive force is applied.

6. The connector of claim 1, further comprising a thermal conducting medium between the device and the heat sink.

7. The connector of claim 1, further comprising a flexible circuit element between the device and the ACE.

8. The connector of claim 7, wherein the flexible circuit element comprises electrical contacts on both sides and electrically interconnected through the flexible circuit element.

9. The connector of claim 1, further comprising an insulating backfill between the adapter and the substrate, to enhance the stiffness of the adapter board.

10. The connector of claim 9, in which the backfill is epoxy.

11. The connector of claim 1, further comprising a second layer of ACE between the adapter board and the substrate, wherein this second layer of ACE accomplishes at least in part the electrical connection between the adapter board and the substrate.

12. The connector of claim 1, wherein the layer of ACE has conductors made of fine particles, the conductors being on a pitch of 0.2 mm or less to match the pitch of an integrated circuit device under test.

13. The connector of claim 1, wherein the adapter board is electrically connected to the substrate with a solder connection.

14. A separable electrical connector for electrically interconnecting an electrical device to a substrate, comprising:

an adapter board having electrical contacts on both sides;

a layer of ACE between the electrical device and the adapter board, for accomplishing a separable electrical connection between the adapter board and the electrical device;

a second layer of ACE between the adapter board and the substrate, for accomplishing a separable electrical connection between the adapter board and the substrate;

a mechanical structure that includes a spring plate, the mechanical structure applying a compressive force on both layers of ACE; and

a heat sink in thermal contact with the device, and through which compressive force is applied.

15. A separable electrical connector for electrically interconnecting an electrical device to a substrate, comprising:

a package housing electrically connected to the substrate; and

a layer of ACE between the package housing and the electrical device, for accomplishing a separable electrical connection between the package housing and the electrical device.

16. The connector of claim 15, wherein the electrical connection between the package housing and the substrate is at least in part accomplished with a second layer of ACE between the package housing and the substrate, for accomplishing a separable electrical connection between the package housing and the substrate.

17. The connector of claim 16, further comprising a mechanical structure that applies a compressive force on the second layer of ACE through the package housing.

18. The connector of claim 17, wherein the package housing defines edges, and wherein the mechanical structure comprises a clamping device that contacts the package housing around its edges but not the center, to leave the center open for separable electrical connection of the device to the package housing.

19. The connector of claim 15, wherein the package housing is electrically connected to the substrate with a solder connection.