Linear suturing apparatus and methods

• US 20030181925A1
• Filed: 03/25/2003
• Published: 09/25/2003
• Est. Priority Date: 09/21/2000
• Status: Active Grant

• Current Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Original Assignee: Opus Medical, Inc. (Smith & Nephew PLC)
• Inventors: Bain, Gregory H., Foerster, Seth
• Granted Patent: US 7,544,199 B2
• Time in Patent Office: Days
• US Class Current: 606/144
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/0482 Needle or suture guides guides for drills, pins or wire A61B17/17; for puncturing needles A61B17/3403
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 17/2833 Locking means
• CPC Class Codes: A61B 2017/047 having at least one proximally pointing needle located at the distal end of the instrument, e.g. for suturing trocar puncture wounds starting from inside the body J-shaped suture needles A61B2017/0608
• CPC Class Codes: A61B 2017/0472 Multiple-needled, e.g. double-needled, instruments
• CPC Class Codes: A61B 2017/306 holding by means of suction

Abstract

A suturing instrument and methods for placing mattress stitches in soft tissues comprises an elongate shaft with a stationary jaw and a movable jaw disposed at a distal end thereof. The movable jaw is coupled to a handle grip at the proximal end of the shaft and is configured to manipulate the movable jaw into open and closed positions respective to the stationary jaw. The jaws are configured to permit atraumatic grasping of soft tissues to be sutured. The stationary jaw is comprised of a serrated face, incorporating apertures through which needles may be driven distally into and through the grasped tissue and into needle capture cans attached to opposing ends of a single strand of suture material. The serrated upper jaw is configured with capture means adapted to accept and capture the needles and suture. The handle is released to open the movable jaw, after which the instrument may be withdrawn, trailing the suture, and leaving a mattress stitch in the grasped tissue.

Claims

1. A suturing device for use endoscopically, comprising:

a first jaw member;

a second jaw member, said first and second jaw members being disposed at a distal end of said suturing device;

an actuator disposed at a proximal end of the suturing device, for actuating the first and second jaw members between a closed orientation, wherein the first and second jaw members are disposed in close proximity to one another, and an open orientation, wherein said first and second jaw members are substantially spaced from one another;

a hollow barrel disposed between said actuator and said first and second jaw members;

a linking member disposed within said hollow barrel, connecting said actuator with said first jaw member; and

at least one needle disposed at the distal end of said suturing device, said at least one needle being movable between a retracted position and an extended position for passage through tissue grasped between said first and second jaw members.

2. The suturing device as recited in claim 1, wherein said first jaw member is axially movable relative to said second jaw member, to thereby move said jaw members between said closed and open orientations.

3. The suturing device as recited in claim 1, wherein said actuator comprises a handpiece.

4. The suturing device as recited in claim 3, wherein said handpiece comprises a handle grip and a handle lever, said handle lever being movable relative to said handle grip.

5. The suturing device as recited in claim 4, wherein said handle lever is pivotally mounted relative to said handle grip, such that it is pivotable between a first position corresponding to said closed orientation of said first and second jaw members and a second position corresponding to said open orientation of said first and second jaw members.

6. The suturing device as recited in claim 5, and further comprising a latching mechanism for securing said handle lever relative to said handle grip, to thereby also secure said first and second jaw members in a desired orientation.

7. The suturing device as recited in claim 1, wherein said at least one needle is disposed on a needle carriage, said needle carriage being axially movable between distal and proximal positions at said distal end of said suturing device.

8. The suturing device as recited in claim 1, and further comprising a second actuator disposed at the proximal end of said suturing device, for actuating said needle carriage to move axially between said distal and proximal positions.

9. The suturing device as recited in claim 8, wherein said second actuator comprises a knob actuator.

10. The suturing device as recited in claim 9, and further comprising a spring for biasing said needle carriage in said proximal position.

11. The suturing device as recited in claim 1, wherein said at least one needle comprises two spaced needles.

12. The suturing device as recited in claim 1, and further comprising a recess in said distal end of said suturing device, for receiving portions of said tissue which is to be grasped between said first and second jaw members.

13. The suturing device as recited in claim 12, wherein said first jaw member slides axially across an opening of said recess when the first and second jaw members move between said open orientation and said closed orientation.

14. A suturing device for use endoscopically, comprising:

a first jaw member;

a second jaw member, said first and second jaw members being disposed at a distal end of said suturing device and being movable between a closed orientation, wherein the first and second jaw members are in close proximity to one another, and an open orientation, wherein the first and second jaw members are substantially spaced from one another;

a needle carriage which is axially movable between distal and proximal positions at said distal end of said suturing device; and

at least one needle disposed on said needle carriage, the axial movement of said needle carriage functioning to move said at least one needle between a retracted position and an extended position for passage through tissue grasped between said first and second jaw members.

15. The suturing device as recited in claim 14, and further comprising an actuator disposed at a proximal end of the suturing device, for actuating the first and second jaw members between said closed orientation and said open orientation.

16. The suturing device as recited in claim 15, wherein only one of said first and second jaw members moves when said actuator actuates the jaw members between said closed and said open orientations.

17. The suturing device as recited in claim 15, wherein said actuator comprises a handpiece.

18. The suturing device as recited in claim 17, wherein said handpiece comprises a handle grip and a handle lever, said handle lever being movable relative to said handle grip.

19. The suturing device as recited in claim 18, wherein said handle lever is pivotally movable relative to said handle grip, and is pivotable between a first position corresponding to said closed orientation of said first and second jaw members and a second position corresponding to said open orientation of said first and second jaw members.

20. The suturing device as recited in claim 15, and further comprising a second actuator disposed at the proximal end of said suturing device, for actuating said needle carriage to move axially between said distal and proximal positions.

21. The suturing device as recited in claim 20, wherein said second actuator comprises a knob actuator.

22. The suturing device as recited in claim 14, wherein said at least one needle comprises two spaced needles.

23. A suturing device for use endoscopically, comprising:

a first jaw member;

a second jaw member, said first and second jaw members being disposed at a distal end of said suturing device;

an actuator disposed at a proximal end of the suturing device, for actuating the first and second jaw members between a closed orientation, wherein the first and second jaw members are disposed in close proximity to one another, and an open orientation, wherein the first and second jaw members are substantially spaced from one another; and

at least one needle disposed on the distal end of said suturing device, said at least one needle including a penetrating tip and being movable between a retracted position and an extended position for passage through tissue grasped between said first and second jaw members, said at least one needle being oriented so that said penetrating tip moves distally relative to said suturing device when said needle is moved from said retracted position to said extended position.

24. A suturing device, comprising:

a first jaw member;

a second jaw member, said first and second jaw members being disposed at a distal end of said suturing device, and being movable between a closed orientation, wherein the first and second jaw members are disposed in close proximity to one another, and an open orientation, wherein said first and second jaw members are substantially spaced from one another; and

at least one needle disposed at the distal end of said suturing device, said at least one needle being movable between a retracted position and an extended position for passage through tissue grasped between said first and second jaw members.

25. The suturing device as recited in claim 24, wherein said at least one needle moves axially between said retracted and extended positions.

26. The suturing device as recited in claim 25, wherein said at least one needle moves distally when moving from said retracted position to said extended position.

27. The suturing device as recited in claim 24, and further comprising apertures in each of said first and second jaw members through which said at least one needle passes when moving between said retracted and extended positions.

28. The suturing device as recited in claim 24, and further comprising at least one can into which said at least one needle is received when said at least one needle moves from said retracted position to said extended position, said at least one can being disposed on an end of a length of suturing material.

29. The suturing device as recited in claim 28, wherein said at least one can is disposed in said second jaw member, which is distal to said first jaw member.

30. The suturing device as recited in claim 28, wherein said at least one can comprises a plurality of tabs for preventing separation of said at least one needle from said at least one can, once said at least one needle has been received by said at least one can.

31. The suturing device as recited in claim 28, wherein the number of needles corresponds to the number of cans.

32. The suturing device as recited in claim 31, wherein there are two needles and two corresponding cans.

33. A method of placing sutures in tissue, using a suturing device which comprises first and second jaw members which are disposed at a distal end of said suturing device and at least one needle which is also disposed at said suturing device distal end, said at least one needle being movable from a retracted position to an extended position, the method comprising:

inserting the distal end of said suturing device through a trocar port until said first and second jaw members are adjacent to tissue which is to be repaired;

actuating said first and second jaw members to close together, capturing said tissue therebetween;

actuating said at least one needle to move from said retracted position to said extended position, so that said at least one needle extends through said captured tissue; and

receiving said at least one needle in at least one can, wherein each said at least one can is attached to a corresponding length of suturing material.

34. The method as recited in claim 33, and further comprising a step of retracting said at least one needle proximally through said captured tissue, wherein the proximal travel of said at least one needle also causes said at least one can and attached length of suturing material to travel proximally through said captured tissue, thereby creating a stitch through said tissue.

35. The method as recited in claim 34, and further comprising a step of withdrawing said suturing instrument proximally through said trocar port.

36. The method as recited in claim 33, wherein said at least one needle comprises a spaced pair of needles, and said at least one can comprises a corresponding pair of cans, each of which is secured to an end of a corresponding length of suturing material.