Needleless valve

• US 20030183795A1
• Filed: 03/26/2003
• Published: 10/02/2003
• Est. Priority Date: 09/15/1997
• Status: Active Grant

• Current Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Original Assignee: Cardinal Health 303 Incorporated (Cardinal Health, Inc.)
• Inventors: Doyle, Mark Christopher
• Granted Patent: US 6,840,501 B2
• Time in Patent Office: Days
• US Class Current: 251/149.1
• CPC Class Codes: A61M 2039/262 having a fluid space within the valve remaining the same upon connection and disconnection, i.e. neutral-drawback valve
• CPC Class Codes: A61M 2039/263 where the fluid space within the valve is decreasing upon disconnection
• CPC Class Codes: A61M 2039/267 having a sealing sleeve around a tubular or solid stem portion of the connector
• CPC Class Codes: A61M 39/26 Valves closing automatically on disconnecting the line and opening on reconnection thereof check valves A61M39/24

Abstract

A needless valve is described which avoids the suctioning problems of the prior needleless devices upon deactivation and which preferably provides a positive self-purging effect. The valve is self-purging at the end of an administration cycle, avoiding clogging of attached catheters or other devices, and ensures that substantially all of liquid received into the valve is delivered to the receiver. The valve is also extremely simple in design and easy to construct and assemble, since it consists of only three pieces. The valve has a base with a connector for fluid communication attachment to tubing or other device, a solid elongated fluid channeling rod, and an internal fluid flow conduit; a flexible hollow expandable and contractible plug fitting over and moveable along the rod; and a tubular housing fitting over the plug and attached to the base. When the valve is activated by insertion of a nozzle of a fluid source, the rod and plug wall cooperate so that as the plug retracts along the rod, it is stretched and its interior expanded. Upon deactivation, the plug contracts, the interior volume decreases, and the resiling plug wall forces residual fliud within the valve to be expelled through the outlet, purging the residual fluid from the valve. No negative pressure is formed, so no suctioning of blood or other fluid from a patient or receiver occurs.

Claims

1. A needleless valve comprising a tubular housing having a fluid inlet end and a fluid outlet end, a soild rod within said housing, and a hollow flexible plug within said housing and moveable along said rod, said hollow plug in response to insertion of a fluid supply nozzle into said inlet end moving in one direction along and cooperating with said rod to increase the volume of the interior of said plug and open a fluid flow path between said inlet and outlet ends, and in response to withdrawal of said fluid supply nozzle from said inlet end moving in an opposite direction along and cooperating with said rod to decrease the volume of said plug interior, close said fluid flow path between said inlet and outlet ends and cause residual fluid in said flow path to be expelled from said valve through said outlet end.

2. A needleless valve as in claim 1 further comprising said rod being elongated coaxially of said valve and having a plurality of longitudinal ribs extending outwardly therefrom, said ribs cooperating with said plug in said increase in said interior volume and in said decrease in said interior volume.

3. A needleless valve as in claim 2 wherein the distance a rib extends outwardly from said core varies over the length of said rib.

4. A needleless valve as in claim 3 wherein the distances of outward extent of said rib varies continuously over the length of said rib.

5. A needleless valve as in claim 3 wherein the distances of outward extent of said rib varies discontinuously over the length of said rib.

6. A needleless valve as in claim 2 further comprising said ribs terminating adjacent said outlet end in a hollow annular member encircling said rod.

7. A needleless valve having a distal end and a proximal end, and comprising:

a base disposed at said proximal end and comprising a connector for fluid communication attachment to a fluid flow tube, a solid elongated fluid channeling rod extending from a proximal end joined to said base to a distal end, and a fluid flow conduit formed in said base and extending through said connector into said proximal end said rod and disposed for said fluid communication with said tube;

a flexible plug having a wall forming a hollow interior bounded by an inward facing surface;

said plug fitting over said rod, being sealingly attached to said base and being moveable along said rod between a first activated position position and a second deactivated position;

in said first activated position said rod maintaining said plug in a form with said interior having a first larger volume, with said plug withdrawn from said distal end of said rod, and creating a fluid flow path through said interior and along said rod; and

in said second deactivated position said plug being in a form with said interior having a second smaller volume with said distal end of said rod covered by said plug and said fluid flow path being blocked by said wall of said plug; and

a tubular housing fitting over said plug and extending from said distal end of said device to said base, at said distal end said housing having an elongated receiver for releasable fluid communication reception of a nozzle of a fluid source, said receiver configured to guide movement of said nozzle along said receiver into contact with said plug, said plug moving between said first and said second positions in response to movement of and contact from said nozzle;

such that movement of said plug from said first position to said second position in response to insertion of said nozzle into said receiver causing said rod and said plug to cooperate to expand said plug and increase said interior volume and open said valve to fluid flow between said source and said tube, and subsequent movement of said plug from said second position to said first position in response to withdrawal of said nozzle from said receiver causing said plug to resile and said interior volume to decrease, closing said valve to said fluid flow, displacing residual fluid within said valve and causing said residual fluid to flow from the proximal end of said valve into said tube.

8. A needleless valve as in claim 7 further comprising said rod being elongated coaxially of said valve and having a plurality of longitudinal ribs extending outwardly therefrom, said ribs cooperating with said plug in said increase in said interior volume and in said decrease in said interior volume.

9. A needleless valve as in claim 8 wherein the distance a rib extends outwardly from said core varies over the length of said rib.

10. A needleless valve as in claim 9 wherein the distances of outward extent of said rib varies continuously over the length of said rib.

11. A needleless valve as in claim 9 wherein the distances of outward extent of said rib varies discontinuously over the length of said rib.

12. A needleless valve as in claim 8 further comprising said ribs terminating adjacent said outlet end in a hollow annular member encircling said rod.

13. A needleless valve as in claim 7 wherein said cooperation between said rod and said plug as said plug interior decreases in volume creates a transient positive pressure against residual fluid enhancing said expulsion of said fluid from said valve into said tube.

14. A needleless valve as in claim 7 wherein said flexible plug is formed of a resilient material.

15. A needleless valve as in claim 7 further comprising an interior surface of said housing adjacent said proximal end forming a chamber surrounding said rod and a portion of said plug, said chamber being filled with gas, such that said expansion of said plug into said chamber causes compression of said gas, said compressed gas thereafter acting to enhance resiling of said plug and decrease of said interior volume.

16. A needleless valve as in claim 7 wherein said plug comprises an expanded proximal section which upon activation enhances the degree of expansion of said interior volume.

20. A rod for a needleless valve as in claim 16 further comprising said ribs terminating adjacent said outlet end in a hollow annular member encircling said rod. a solid elongated core having a plurality of coaxial ribs extending outwardly therefrom.

17. A rod for a needleless valve comprising an elongated core having a plurality of longitudinal ribs extending outwardly therefrom.

18. A rod for a needleless valve as in claim 17 wherein the distance a rib extends outwardly from said core varies continuously over the length of said rib.

19. A rod for a needleless valve as in claim 17 wherein the distance a rib extends outwardly from said core varies discontinuously over the length of said rib.