Retractable safety infusion needle

• US 20030199830A1
• Filed: 04/17/2002
• Published: 10/23/2003
• Est. Priority Date: 04/17/2002
• Status: Active Grant

• Current Assignee: Smiths Medical ASD, Inc. (Smiths Group International Holdings Ltd.)
• Original Assignee: Smiths Medical ASD, Inc. (Smiths Group International Holdings Ltd.)
• Inventors: Nguyen, Steven Huu
• Granted Patent: US 6,835,190 B2
• Time in Patent Office: Days
• US Class Current: 604/171
• CPC Class Codes: A61M 25/0631 having means for fully covering the needle after its withdrawal, e.g. needle being withdrawn inside the handle or a cover being advanced over the needle
• CPC Class Codes: A61M 25/0637 Butterfly or winged devices, e.g. for facilitating handling or for attachment to the skin
• CPC Class Codes: A61M 5/3257 Semi-automatic sleeve extension, i.e. in which triggering of the sleeve extension requires a deliberate action by the user, e.g. manual release of spring-biased extension means

Abstract

A needle device, possibly in the form of a butterfly or IV needle, has a housing with an orthogonal passage to the bore of the housing. A key that has a non-uniform opening with spaces defined by the opposing inner walls of its two extending legs is inserted into the passage. By positioning the key at different placement locations relative to the passage so that the different dimensioned spaces of the opening become aligned with the bore of the housing, the needle assembly can be selectively retained at at least a first position whereby the needle is extended out of the housing, and a second position whereby the needle is permanently retracted within the housing after use.

Claims

1. A needle device, comprising:

a housing having a first end with a first opening and a second end with a second opening;

a needle assembly having a needle attached to a needle hub slidably fitted within said housing, the needle extendable through said first opening and said needle hub passable through said second opening;

a bias element inside said housing for applying a biasing force against said needle hub towards said second end;

a key movably fitted to said housing at a first placement substantially orthogonal to the longitudinal axis of said housing for maintaining said needle assembly in a first position relative to said housing whereby the needle is extended out of said first opening, said key means actuable to a second placement substantially orthogonal to the longitudinal axis of said housing to allow the needle to be retracted into said housing due to said needle assembly being biased by said bias means; and

safety means coacting with said key to prevent inadvertent actuation of said key from said first placement to said second placement.

2. The needle device of claim 1, further comprising:

a stopper positioned at the second end of said housing having a portion that continuously biases against said needle hub and coacts against a collar of said needle hub to prevent said needle hub from completely passing out of said second opening when the needle is retracted into said housing.

3. The needle device of claim 1, wherein said key comprises a base with two legs extending therefrom, the inside walls of said legs having respective opposed potions that converge towards each other;

and

wherein said needle hub comprises a longitudinal body that has a collar that abuts against the converged opposed portions of said legs when said key means is at said first placement so that said needle assembly is maintained at said first position for extending the needle out of the first opening of said housing.

5. The needle device of claim 1, wherein said key comprises a base having a cavity whereinto said safety means is biasedly fitted, said safety means comprising a lock button movable into the cavity of said base, said lock button preventing downward movement of said base if it is not in the cavity of said base, so that before said key is movable to said second placement, said lock button needs to be moved into the cavity of said base.

6. The needle device of claim 1, wherein said bias element comprises a spring, further comprising:

a pair of wings attached to said housing.

7. The needle device of claim 2, further comprising:

a groove formed on said needle hub adjacent said collar;

wherein said stopper falls into said groove and abuts against said collar when the needle is retracted into said housing when said key is moved to the second placement.

4. The needle device of claim 4, wherein said housing has an upraised well formed at said first end, and wherein said base is configured to fit into said well, the outside wall of each of said legs of said base having a notch that coacts with a catch from the inside wall of said well to maintain the converged opposed portions of said legs in abutting relationship with said collar when said key is at said first placement, at least a portion of said base being located above the mouth of said well at said first placement.

8. The needle device of claim 4, wherein each of said legs has a second notch that coacts with said catch from the inside wall of said well when said key is at said second placement, the interaction between said second notch and said catch preventing said base from being moved back to said first placement.

9. A needle apparatus, comprising:

a housing having a first end with a first opening and a second end with a second opening, a bore extending longitudinally along said housing, a passage orthogonal to the longitudinal axis of said housing in communication with the bore of said housing;

a needle assembly having a needle attached to a needle hub slidably fitted within said housing, the needle extendable through said first opening and said needle hub passable through said second opening;

a bias element inside said housing for applying a biasing force against said needle hub towards said second end; and

a key mechanism movably fitted to said passage of said housing, said key mechanism being movable to at least a first placement location and a second placement location relative to said housing, said key mechanism having at least two apertures of different dimensions, one of said apertures having a dimension that prevents the movement of said needle hub to maintain the extension of the needle out of said first opening of said housing, the other of said apertures having a dimension that allows said needle hub to pass through, the movement of said key mechanism being substantially orthogonal to the longitudinal axis of said housing.

10. The needle apparatus of claim 9, wherein said passage comprises a sleeve at the second end of said housing, and

wherein said key mechanism comprises a key slidable in said sleeve having at least two teeth each engageable with a catch at said sleeve so that said one aperture intersects the bore of said housing when said key is at said first placement location and a first of said teeth engages said catch, and wherein said other aperture intersects the bore of said housing when said key is moved to said second placement location, a second of said teeth engaging said catch when said key is at said second placement location, the teeth being one way teeth to prevent said key from being moved from said second displacement location back to said first displacement location once said key has been moved form said first placement location to said second placement location.

11. The needle apparatus of claim 9, wherein said passage comprises a well upraised from said housing, and wherein said key mechanism comprises a button fitted to said well, said button comprising a base having two legs extending therefrom to form said apertures, said one aperture intersecting the bore of said housing when said button is at said first placement location and said other aperture intersecting the bore of said housing when said button is at said second placement location, the outside wall of each of said legs having a notch that engages with a catch from the inside wall of said well to maintain said one aperture in place to abut a collar of said needle hub when said button is at said first placement location, a portion of said button being located above the mouth of said well at said first placement location.

12. The needle apparatus of claim 11, wherein said button is pushed into said well so that the top of said button is substantially flush with the top of said well when said button is moved to said second placement location, and wherein said other aperture is positioned in alignment with the bore of said housing at second placement location to enable said needle hub to pass thereby retracting the needle into said housing.

13. The needle apparatus of claim 12, further comprising:

flaps extending from the inside opposing walls of said legs toward each other for preventing the needle from further extending out of said first opening once it has been retracted into said housing.

14. The needle apparatus of claim 11, wherein said button has an exposed cavity, further comprising:

a plug biasedly fitted to said cavity, said plug movable between a position that prevents said button from being moved away from said first placement location and a position within said cavity for enabling said button to be moved to said second placement location.

15. The needle apparatus of claim 9, further comprising:

a stopper positioned at the second end of said housing having a portion that continuously biases against said needle hub and coacts against a rib of said needle hub to prevent said needle hub from completely passing out of said second opening when the needle is retracted into said housing.

16. The needle apparatus of claim 9, wherein said needle apparatus is an IV device with wings attached to said housing.

17. The needle apparatus of claim 9, wherein said bias element comprises a spring.

18. A butterfly needle assembly, comprising:

a housing having a first end with a first opening and a second end with a second opening, a bore extending longitudinally along said housing, a passage orthogonal to the longitudinal axis of said housing in communication with the bore of said housing;

a needle hub slidably fitted within said housing, a needle extending from said needle hub extendable through said first opening, said needle hub passable through said second opening;

a spring element inside said housing for applying a biasing force against said needle hub towards said second end; and

a key mechanism movably fitted to said passage of said housing, said key mechanism being movable to at least a first placement location and a second placement location relative to said housing, said key mechanism having a non-uniform opening configured to block the biased movement of said needle hub when said key mechanism is at said first placement location and to allow the retraction of the needle into said housing when said key mechanism is at said second placement location, the movement of said key mechanism being substantially orthogonal to the longitudinal axis of said housing.

19. The butterfly needle assembly of claim 18, further comprising:

an elastic stopper at said second end of said housing for coacting against a collar of said needle hub to prevent said needle hub from completely passing out of said second opening when the needle is retracted into said housing.

20. The butterfly needle apparatus of claim 18, further comprising:

a plug coacting with said key mechanism, said plug movable from a first position to a second position relative to said key mechanism, said key mechanism being prevented from moving to said first placement location when said plug is at said first position and is movable to said second placement location when said plug is at said second position.

21. The butterfly needle apparatus of claim 18, wherein said passage comprises a sleeve at the second end of said housing, and

wherein said key mechanism comprises a key slidable in said sleeve having at least two teeth each engageable with a catch at said sleeve so that said one portion of said non-uniform opening intersects the bore of said housing when said key is at said first placement location and a first of said teeth engages said catch, and wherein another portion of said non-uniform opening intersects the bore of said housing when said key is moved to said second placement location, a second of said teeth engaging said catch when said key is at said second placement location, the teeth being one way teeth to prevent said key from being moved from said second displacement location back to said first displacement location once said key has been moved form said first placement location to said second placement location.

22. The butterfly needle apparatus of claim 18, wherein said passage comprises a well upraised from said housing, and wherein said key mechanism comprises a button fitted to said well, said button comprising a base having two legs extending therefrom to form said non-uniform opening, a first portion of said non-uniform opening intersecting the bore of said housing when said button is at said first placement location and a second portion of said non-uniform opening intersecting the bore of said housing when said button is at said second placement location, the outside wall of each of said legs having a notch that engages with a catch from the inside wall of said well to maintain said first portion in place to abut a collar of said needle hub when said button is at said first placement location, a portion of said button being located above the mouth of said well at said first placement location.

23. The butterfly needle apparatus of claim 22, wherein said button is pushed into said well so that the top of said button is substantially flush with the top of said well when said button is moved to said second placement location, and wherein said second portion of said non-uniform opening is positioned in alignment with the bore of said housing at second placement location to enable said needle to be retracted into said housing.