Methods for microfluidic aspirating and dispensing

• US 20030207464A1
• Filed: 05/23/2003
• Published: 11/06/2003
• Est. Priority Date: 02/19/1999
• Status: Abandoned Application

• Current Assignee: Digilab, Inc.
• Original Assignee: Digilab, Inc.
• Inventors: Lemmo, Tony, Rose, Don
• Application Number:
  US10/443,699
• Publication Number:
  US 20030207464A1
• Time in Patent Office: Days
• US Class Current: 436/180
• CPC Class Codes: B01J 2219/00378 Piezoelectric or ink jet dispensers
• CPC Class Codes: B01J 2219/00608 DNA chips
• CPC Class Codes: B01J 2219/00659 Two-dimensional arrays
• CPC Class Codes: B01L 3/0265 using valves to interrupt or meter fluid flow, e.g. using solenoids or metering valves
• CPC Class Codes: B01L 3/0268 using pulse dispensing or spraying, eg. inkjet type, piezo actuated ejection of droplets from capillaries
• CPC Class Codes: C40B 60/14 for creating libraries
• CPC Class Codes: Y10T 436/2575 Volumetric liquid transfer

Abstract

A method for actively controlling the hydraulic pressure within an aspirate-dispense system for aspirating and dispensing precise and/or predetermined quantities of fluid or reagent. The method provides an efficient pressure compensation scheme to achieve the optimal pressures for aspirating and dispensing. The optimized pressures are achieved by a series of operations of a positive displacement pump and a drop-on-demand valve of the aspirate-dispense system. Advantageously, the method increases process speed, improves reliability and accuracy, and reduces dilution and wastage of reagent.

Claims

1. A method for aspirating a fluid from a source using an aspirate-dispense system including a drop-on-demand valve in fluid communication with a direct current fluid source, comprising the steps of:

reducing the hydraulic pressure within said system by opening said valve of said system to dispense system liquid into a non-target position;

dipping a tube of said system in said fluid source; and

creating a reduced pressure in said system to aspirate a quantity of said fluid of said source into said tube of said system.

2. The method of claim 1, wherein said step of creating a reduced pressure includes the step of maintaining a 100% duty cycle for said drop-on-demand valve.

3. The method of claim 1, wherein said step of reducing includes the step of operating said direct current fluid source of said system to substantially release the hydraulic pressure within said system.

4. The method of claim 1, wherein between said steps of reducing and dipping is included the step of providing relative movement between said system and said source so that said tube of said system is substantially aligned with said source.

5. The method of claim 1, wherein said step of creating a reduced pressure includes the step of adjusting said direct current fluid source of said system to draw fluid from said source.

6. The method of claim 1, further including the step of dispensing said fluid onto a target.

7. The method of claim 1, further including the steps of:

providing relative movement between said system and a target so that said tube of said system is substantially aligned with said target;

pressurizing said system by adjusting said direct current fluid source of said system while maintaining said valve in a closed position to build hydraulic pressure within said system to a generally steady state value; and

actuating said direct current fluid source and said valve of said system to dispense precise and/or predetermined quantities of said fluid onto said target.

8. The method of claim 1, further including the step of monitoring the hydraulic pressure within said system by pressure sensing means.

9. A method for aspirating a fluid from a source, comprising the steps of:

reducing the hydraulic pressure within an aspirate-dispense system by withdrawing a predetermined quantity of system fluid from a feedline of said system;

dipping a tube of said system in said fluid source; and

adjusting positive displacement means of said system so that a reduced pressure is created in said system to aspirate a quantity of said fluid of said source into said tube of said system.

10. The method of claim 9, wherein at least a portion of said tube of said system is coated with a hydrophobic material.

11. The method of claim 9, wherein said step of reducing includes the step of opening a valve of said system to dispense system liquid in a non-target position so that the system pressure is reduced.

12. The method of claim 9, wherein said step of reducing includes the step of maintaining a drop-on-demand valve of said system in a closed position.

13. The method of claim 9, wherein between said steps of reducing and dipping is included the step of providing relative movement between said system and said source so that said tube of said system is substantially aligned with said source.

14. The method of claim 9, wherein said step of adjusting includes the step of displacing a plunger of a positive displacement syringe pump by a predetermined amount.

15. The method of claim 9, further including the step of dispensing said fluid onto a target.

16. The method of claim 9, further including the steps of:

providing relative movement between said system and a target so that said tube of said system is substantially aligned with said target;

pressurizing said system by adjusting said positive displacement means while maintaining a valve of said system in a closed position to build hydraulic pressure within said system to a generally steady state value;

actuating said positive displacement means and said valve of said system to dispense precise and/or predetermined quantities of said fluid onto said target.

17. The method of claim 9, further including the step of monitoring the hydraulic pressure within said system by pressure sensing means.

18. A method for dispensing a fluid onto a target using an aspirate-dispense system including a drop-on-demand valve in fluid communication with a direct current fluid source, comprising the steps of:

pressurizing said system by adjusting said direct current fluid source of said system while maintaining said valve of said system in a closed position to build hydraulic pressure within said system to a generally steady state and/or predetermined value;

selecting a desired flow rate of fluid to be dispensed from a tube of said system onto said target; and

operating said direct current fluid source and said valve of said system to dispense precise and/or predetermined quantities of said fluid onto said target.

19. The method of claim 18, wherein between said steps of pressurizing and selecting is included the step of performing a pre-dispense operation by dispensing fluid in a non-target position to fine tune the system pressure.

20. The method of claim 18, wherein said step of pressurizing includes the step of displacing a plunger of a positive displacement syringe pump of said direct current fluid source to increase the system pressure.

21. The method of claim 18, wherein said step of operating includes the step of displacing a plunger of a positive displacement syringe pump of said direct current fluid source by a predetermined amount or series of predetermined amounts.

22. The method of claim 18, wherein before said step of pressurizing is included the step of aspirating said fluid from a source.

23. The method of claim 18, wherein before said step of pressurizing are included the steps of:

venting said system by opening said valve of said system to dispense system wash liquid and/or said fluid into a non-target position so that the hydraulic pressure within said system is reduced;

providing relative movement between said system and a source so that said tube of said system is substantially aligned with said source;

dipping said tube of said system in said fluid source;

adjusting said direct current fluid source of said system so that a reduced pressure is created in said system to aspirate a quantity of said fluid of said source into said tube of said system; and

supplying relative movement between said system and said target so that said tube of said system is substantially aligned with said target.

24. The method of claim 18, further including the step of monitoring the hydraulic pressure within said system by pressure sensing means.

25. A method for aspirating fluid from a source and dispensing said fluid onto a target using an aspirate-dispense system including a drop-on-demand valve in hydraulic communication with a direct current fluid source, comprising the steps of:

adjusting said system by opening said valve of said system to dispense system liquid into a non-target position so that the hydraulic pressure within said system is reduced;

dipping a tube of said system in said fluid source;

creating a reduced pressure in said system by operating said direct current fluid source to aspirate a quantity of said fluid of said source into said tube of said system;

pressurizing said system by adjusting said direct current fluid source of said system while maintaining said valve in a closed position to build hydraulic pressure within said system to a generally steady state value; and

actuating said direct current fluid source and said valve of said system to dispense precise and/or predetermined quantities of said fluid onto said target.

26. The method of claim 25, wherein between said steps of creating a reduced pressure and pressurizing said system is included the step of inserting a portion of said tube in a vacuum aperture to remove any fluid adhering to the outer surface of said tube.

27. The method of claim 25, wherein said step of adjusting said system includes the step of operating said direct current fluid source to reduce the hydraulic pressure within said system.

28. The method of claim 25, wherein between said steps of adjusting and dipping is included the step of providing relative movement between said system and said source so that said tube of said system is substantially aligned with said source.

29. The method of claim 25, wherein said step of creating a reduced pressure includes the step of displacing a plunger of a positive displacement syringe pump of said direct current fluid source by a predetermined amount to aspirate said fluid.

30. The method of claim 25, wherein said step of pressurizing includes the step of displacing a plunger of a positive displacement syringe pump of said direct current fluid source to increase the system pressure.

31. The method of claim 25, wherein said step of actuating includes the step of displacing a plunger of a positive displacement;

syringe pump of said direct current fluid source by a predetermined amount or series of predetermined amounts.

32. The method of claim 25, wherein between said steps of creating and pressurizing is included the step of providing relative movement between said system and said target so that said tube of said system is substantially aligned with said target.

33. The method of claim 25, further including the step of monitoring the hydraulic pressure within said system by pressure sensing means.

34. A method for adjusting the hydraulic pressure of an aspirate-dispense system after a purge operation, comprising the step of adjusting said system by venting a drop-on-demand valve of said system to dispense system liquid into a non-target position so that the hydraulic pressure within said system is reduced to a predetermined and/or generally steady state value.

35. The method of claim 34, wherein said step of adjusting includes the step of operating positive displacement means of said system to reduce the hydraulic pressure within said system.

36. An apparatus for aspirating and/or dispensing predetermined quantities of a fluid, comprising:

a dispenser including a drop-on-demand valve adapted to be opened and closed at a predetermined frequency and/or duty cycle;

a direct current fluid source in fluid communication with said dispenser for metering predetermined quantities of said fluid to or from said dispenser;

one or more pressure sensors placed intermediate said dispenser and said direct current fluid source and/or at said dispenser for monitoring the hydraulic pressure within said apparatus;

whereby, actuations of said valve and/or said direct current fluid source provide pressure compensation prior to aspirate and/or dispense functions by reducing or raising the hydraulic pressure within said apparatus to a predetermined and/or generally steady state pressure.

37. The apparatus of claim 36, wherein said valve comprises a solenoid-actuated valve.

38. The apparatus of claim 36, wherein said direct current fluid source comprises a positive displacement syringe pump.

39. A hydraulic system for dispensing precise quantities of a fluid, comprising:

a dispenser including a drop-on-demand valve adapted to be opened and closed at a predetermined frequency and/or duty cycle;

a direct current fluid source in fluid communication with said dispenser for metering predetermined quantities of said fluid to said dispenser;

the output fluid flow rate (Q_n) of said hydraulic system being substantially in accordance with a transfer function having the form;

$\frac{Q_n}{Q_t}=\frac{\frac{K}{s<br><br>\left(s+\frac{1}{\mathrm{\tau <br><br>}}\right)}}{1+\frac{K}{s<br><br>\left(s+\frac{1}{\mathrm{\tau <br><br>}}\right)}}=\frac{1}{1+\frac{1}{K}<br><br>s<br><br>\left(s+\frac{1}{\mathrm{\tau <br><br>}}\right)}$

 

with a characteristic equation given by;

$1+\frac{K}{s<br><br>\left(s+\frac{1}{\mathrm{\tau <br><br>}}\right)}=0$

 

and a gain K given by;

$K=\frac{1}{R_t<br><br>C<br><br>\text{\hspace{1em}<br><br>}<br><br>\mathrm{\tau <br><br>}}$

 

where, Q_t is the input fluid flow rate provided by said direct current fluid source, R_t is the flow resistance, C is the elastic capacitance, τ

is the inertial or inductive time constant, and s is the Laplacian variable.