Cross ventilation technique for cooling redundant power supplies

• US 20030209945A1
• Filed: 05/07/2002
• Published: 11/13/2003
• Est. Priority Date: 05/07/2002
• Status: Abandoned Application

• Current Assignee: LSI Logic Corporation (Broadcom, Inc.)
• Original Assignee: LSI Logic Corporation (Broadcom, Inc.)
• Inventors: Hanson, George E.
• Application Number:
  US10/141,480
• Publication Number:
  US 20030209945A1
• Time in Patent Office: Days
• US Class Current: 307/149
• CPC Class Codes: G06F 1/20 Cooling means
• CPC Class Codes: G06F 1/206 comprising thermal management
• CPC Class Codes: H02J 9/06 with automatic change-over , e.g. UPS systems
• CPC Class Codes: H05K 7/20209 Thermal management, e.g. fan control

Abstract

Disclosed is a cross ventilation technique for systems with redundant power supplies. Such systems may be fault tolerant, continuous uptime systems wherein a failed power supply may be replace while a system is running to ensure 100% uptime. The cross ventilation technique allows fans of a properly functioning power supply to aid in the ventilation of a neighboring power supply with a failed fan. The technique may allow a power supply with a failed fan to be functional for sufficient time such that an operator may replace the failed unit and restore the system to normal functionality. Further disclosed are methods for detection of failures and operation of the system in a degraded mode while awaiting service.

Claims

1. A method of keeping a plurality of power supplies for a continuously running system functioning in the event of a fan failure comprising:

providing a plurality of power supplies wherein each of said power supplies comprises at least one fan, said power supplies being adapted such that a single power supply may be removed while keeping said continuously running system operational;

providing a ventilation path wherein a fan in a first power supply may draw air from a second power supply in the event of a fan failure in said second power supply;

monitoring the speed of said fan in said first power supply;

monitoring the speed of said fan in said second power supply;

comparing said speeds of said fans to a predetermined speed to determine a failure of a power supply;

alerting an operator of the failed power supply;

drawing air from said failed power supply through another power supply before said failed power supply is replaced;

replacing said failed power supply, said replacement being performed by said operator;

restoring the operation of said power supplies to normal.

2. The method of claim 1 wherein the number of power supplies is two.

3. The method of claim 1 wherein each of said power supplies comprises two fans.

4. The method of claim 1 wherein said detection comprises comparing said speed of said fan to a predetermined speed.

5. The method of claim 4 wherein said predetermined speed is approximately 50% of the normal operating speed of at least one of said fans.

6. The method of claim 1 wherein said step of drawing air further comprises:

adjusting the load of said power supplies such that said second power supply handles less load than any of the other of said plurality of power supplies.

7. A power supply system for a continuously running system comprising:

a plurality of power supplies, each of said power supplies having at least one fan, said power supplies being adapted such that said continuously running system can function with at least one of said power supplies disconnected;

a connection system adapted such that a power supply may be removed while said continuously running system is operational;

a monitoring system adapted to detect the speed of each of said fans of said power supplies;

a control system capable of determining a failure by comparing said speed of each fan to a predetermined speed and further capable of alerting an operator of said failure; and

a ventilation system adapted for airflow from a first of said power supplies to at least a second of said power supplies when at least one of said fans of said first of said power supplies has failed, said ventilation system sufficient to cool said first of said power supplies for a period of time sufficient for an operator to replace said first of said power while said continuously running system is operational.

8. The power supply system of claim 7 wherein the number of said power supplies is two.

9. The power supply system of claim 7 wherein the number of said power supplies is three.

10. The power supply system of claim 7 wherein the number of said fans is one.

11. A power supply system for a continuously running system comprising:

a plurality of power supplies, said power supplies having at least one fan, said fan being oriented to exhaust out of an exhaust side of said power supply, said power supplies having an inlet side being disposed on the side opposite of said exhaust side, said power supplies having at least one cross ventilation side being disposed between said exhaust side and said inlet side, said power supplies adapted such that said continuously running system may function with at least one of said power supplies removed;

a chassis being adapted to hold said power supplies such that said cross ventilation side of a first power supply is in communication with said cross ventilation side of a second power supply and further adapted such that airflow may occur from said first power supply to said second power supply in the event of a fan failure of said first power supply;

a control system adapted to monitor the speed of said fans and compare said speed of said fans to a predetermined speed to determine a fan failure, said control system further adapted to alert an operator to replace the power supply with a failed fan; and

a connection system for said power supplies adapted to allow an operator to replace said power supply with said failed fan while said continuously running system is functioning.

12. The power supply system of claim 11 wherein the number of said power supplies are two and said power supplies are identical.

13. The power supply system of claim 12 further comprising:

said power supplies having at least two of said cross ventilation sides being disposed on opposite sides of said power supply; and

said chassis being further adapted so that at least one of said cross ventilation sides of said power supplies is blocked when said power supplies are installed.

14. The power supply system of claim 12 further comprising:

said power supplies having one cross ventilation side; and

said chassis being further adapted so that one of said two power supplies are oriented in an inverted position such that the cross ventilation side of the first of said power supplies is in communication with the cross ventilation side of the second of said power supplies.