Method and system for evaluating core stack pressure

• US 20030210059A1
• Filed: 05/10/2002
• Published: 11/13/2003
• Est. Priority Date: 05/10/2002
• Status: Active Grant

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Mallick, John Andrew, Shah, Manoj Ramprasad, Lee, Sang Bin, Kliman, Gerald Burt
• Granted Patent: US 6,794,884 B2
• Time in Patent Office: Days
• US Class Current: 324/545
• CPC Class Codes: G01L 1/12 by measuring variations in the magnetic properties of materials resulting from the application of stress
• CPC Class Codes: G01L 5/0076 Force sensors associated with manufacturing machines G01L5/0066, G01L5/0071 and B23Q17/09 take precedence; for the specific machine or operation involved see relevant class, e.g. B21 - B42
• CPC Class Codes: G01R 31/34 Testing dynamo-electric machines

Abstract

A method for evaluating core stack pressure includes: positioning a magnetic yoke near the core, the magnetic yoke being wound by an excitation winding; supplying current to the excitation winding to inject magnetic flux into the core; measuring a signal resulting from the injected magnetic flux; and using the measured signal to evaluate the core stack pressure. A system for implementing the method includes the magnetic yoke; a current supply for supplying the current; a sensor for measuring the signal; and a computer for using the measured signal to evaluate core stack pressure.

Claims

1. A method for evaluating core stack pressure comprising:

(a) positioning a magnetic yoke near the core, the magnetic yoke being wound by an excitation winding;

(b) supplying current to the excitation winding to inject magnetic flux into the core;

(c) measuring a signal resulting from the injected magnetic flux; and

(d) using the measured signal to evaluate the core stack pressure.

2. The method of claim 1 wherein (d) comprises obtaining an hysteresis loss signal from the measured signal and using the hysteresis loss signal to evaluate the core stack pressure.

3. The method of claim 2 wherein obtaining the hysteresis loss signal from the measured signal comprises using a polynomial fit function.

4. The method of claim 1 wherein (a) comprises positioning the magnetic yoke near at least one tooth of the core.

5. The method of claim 4 wherein (d) comprises obtaining a hysteresis loss signal from the measured signal and using the hysteresis loss signal to evaluate the core stack pressure.

6. The method of claim 4 wherein (a) comprises positioning the magnetic yoke near two teeth.

7. The method of claim 6 wherein (a) comprises positioning the magnetic yoke near two adjacent teeth.

8. The method of claim 4 wherein (c) comprises measuring voltage across the excitation winding.

9. The method of claim 4 wherein (a) comprises positioning the magnetic yoke near two non-adjacent teeth.

10. The method of claim 4 further comprising repeating (a)-(c) and using the plurality of resulting measured signals to evaluate the core stack pressure in (d).

11. The method of claim 10 wherein, when repeating (a)-(c), positioning comprises axially moving the magnetic yoke relative to the at least one tooth.

29. The method of claim 4 wherein (c) comprises sensing a flux signal resulting from the injected magnetic flux.

12. A method for evaluating core stack pressure comprising:

(a) repeating, at different positions of the core,

(1) positioning a magnetic yoke near two teeth of the core, the magnetic yoke being wound by an excitation winding;

(2) supplying current to the excitation winding to inject magnetic flux into the two teeth of the core; and

(3) measuring a signal resulting from the injected magnetic flux; and

(b) using the measured signals to evaluate the core stack pressure.

13. The method of claim 12 wherein (d) comprises obtaining a hysteresis loss signal from the measured signal and using the hysteresis loss signal to evaluate the core stack pressure.

14. The method of claim 13 wherein obtaining the hysteresis loss signal from the measured signal comprises using a polynomial fit function.

15. A system for evaluating core stack pressure comprising:

(a) at least one magnetic yoke wound by an excitation winding for being positioned near at least one tooth of the core;

(b) a current supply for supplying current to the excitation winding to inject magnetic flux into the at least one tooth of the core;

(c) a sensor for measuring a signal resulting from the injected magnetic flux; and

(d) a computer for using the measured signal to evaluate core stack pressure.

16. The system of claim 15 wherein the sensor comprises a voltage sensor for measuring voltage across the excitation winding.

17. The system of claim 15 wherein the at least one magnetic yoke is further wound with at least one flux sensing winding, and wherein the sensor comprises a flux sensor for measuring flux on the flux sensing winding.

18. The system of claim 15 further comprising a flux sensing winding, wherein the sensor comprises a flux sensor for measuring flux on a flux sensing winding, and wherein the magnetic yoke comprises two core-facing surfaces and the flux sensing winding comprises at least one planar coil situated on at least one of the two core-facing surfaces

19. The system of claim 15 wherein the at least one magnetic yoke comprises a U-shaped yoke or a bar-shaped yoke.

20. The system of claim 15 wherein the at least one magnetic yoke comprises a laminated U-shaped yoke, wherein the core comprises a laminated core, and wherein the at least one magnetic yoke and core have the same direction of lamination.

21. The system of claim 15 the at least one magnetic yoke is adapted for being positioned near two adjacent teeth.

22. The system of claim 21 wherein the at least one magnetic yoke is adapted for being positioned near two non-adjacent teeth.

23. The system of claim 21 wherein the at least one magnetic yoke is adapted for being positioned at any of a number of angles.

24. The system of claim 23 wherein the at least one magnetic yoke comprises two arms coupled by a hinge.

25. The system of claim 15 wherein the at least one magnetic yoke is adapted for being positioned near one tooth.

26. The system of claim 15 wherein the computer is adapted for obtaining an hysteresis loss signal from the measured signal and using the hysteresis loss signal to evaluate the core stack pressure.

27. The system of claim 26 wherein the computer is adapted for obtaining the hysteresis loss signal from the measured signal by using a polynomial fit function.

28. A system for evaluating core stack pressure comprising:

(a) at least one magnetic yoke wound by an excitation winding for being positioned near at least one tooth of the core;

(b) means for supplying current to the excitation winding to inject magnetic flux into the at least one tooth of the core;

(c) means for measuring a signal resulting from the injected magnetic flux; and

(d) means for using the measured signal to evaluate core stack pressure.