MINIATURE DIRECTIONAL COUPLER

• US 20030218516A1
• Filed: 05/22/2002
• Published: 11/27/2003
• Est. Priority Date: 05/22/2002
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Gilbert, William C., Brettner, William H. III, Izdebski, Bogdan M.
• Granted Patent: US 6,686,812 B2
• Time in Patent Office: Days
• US Class Current: 333/112
• CPC Class Codes: H01P 5/185 Edge coupled lines

Abstract

A layered directional coupler including conductive traces placed along predetermined axes for making contact with main and auxiliary signal lines. The axes are positioned at predetermined angles relative to each other to maximize the area for making contact thereto, which minimizes the size of the directional coupler. Ground planes are used to minimize parasitic coupling between the traces. The main and auxiliary signal lines are provided by inductively coupled juxtapositioned spiral coils which coupling maximize the characteristics of the coupler.

Claims

1. A directional coupler comprising:

a first member having a first layer, a second layer and a substrate layer disposed between said first and second layers;

a first conductive trace disposed along a first axis on said first layer and a second conductive trace disposed along a second axis on said first layer;

a first signal line provided on said second layer;

said first signal line being connected to said first trace and to said second trace;

a second member having a third layer, a fourth layer and a further substrate layer disposed between said third and fourth layers;

a third conductive trace disposed along a third axis on said third layer and a fourth conductive trace disposed along a fourth axis on said third layer;

a second signal line provided on said fourth layer, said second signal line being connected to said third trace and to said fourth trace;

insulating member having opposite planar sides; and

said first and said second signal lines being juxtapositioned on said opposite planar sides of said insulating member to enable a signal on said first signal line to be inductively coupled onto said second signal line.

2. The directional coupler of claim 1 wherein said first and second axes are along straight lines that are at a 90-degree angle with respect to each other.

3. The directional coupler of claim 1 wherein said second and third axes are each along straight lines that are at a 90-degree angle with respect to each other.

4. The directional coupler of claim 1 wherein said first, second third and fourth axes are each along straight lines that are all at 90 degree angles with respect to each other to facilitate miniaturization of the directional coupler.

5. The directional coupler of claim 1 wherein said first layer includes a ground plane surrounding at least a portion of said first trace to shield said first and second traces from each other.

6. The directional coupler of claim 1 wherein said second layer includes a ground plane surrounding at least a portion of said first signal line to shield at least one of said first and second traces from at least one of said third and fourth traces.

7. The directional coupler of claim 1 wherein said third layer includes a ground plane surrounding at least a portion of said third trace to shield said third trace and said fourth trace from each other.

8. The directional coupler of claim 1 wherein said fourth layer includes a ground plane surrounding at least a portion of said second signal line to shield at least one of said first and second traces from at least one of said third and fourth traces.

9. The directional coupler of claim 1 wherein:

each of said first and second traces have an end portion, said first signal line having a first end and a second end, said first and second ends of said first signal line being respectively aligned with and connected through said substrate layer to said end portions of said first and second traces; and

each of said third and fourth traces have an end portion, said second signal line having a first end and a second end, said first and second ends of said first signal line being respectively aligned with and connected through said further substrate layer to said end portions of said third and fourth traces.

10. The directional coupler of claim 1 wherein:

said first signal line is in the shape of a first spiral and said second signal line is in the shape of a second spiral; and

said first and second spirals are juxtapositioned to cross over each other to facilitate inductive coupling of said signal on said first signal line to said second signal line.

11. A layered miniature directional coupler including in combination:

a first insulating substrate having first and second planar surfaces;

a first conductive layer affixed to said first planar surface;

a second conductive layer affixed to said second planar surface;

said first conductive layer having a first conductive trace extending along a first axis and a second conductive trace extending along a second axis, each of said first and second conductive traces having an end portion;

said second conductive layer having a first conductive spiral having a first end and a second end;

said first end of said first spiral being aligned with and connected through said first substrate to said end portion of said first trace and said second end of said first spiral being aligned with and connected through said first substrate to said end portion of said second trace;

a second insulating substrate having first and second planar surfaces;

a third conductive layer affixed to said first planar surface of said second substrate;

a fourth conductive layer affixed to said second planar surface of said second substrate;

said third conductive layer having a third conductive trace along a third axis and a fourth conductive trace along a fourth axis, each of said third and fourth conductive traces having an end portion;

said fourth conductive layer having a second conductive spiral having a first end and a second end;

said first end of said second spiral being aligned with and connected through said second substrate to said end portion of said third trace and said second end of said second spiral being aligned with and connected through said second substrate to said end portion of said fourth trace;

a center substrate having a first surface affixed to said first spiral and a second surface affixed to said second spiral, said spirals thereby being juxtapositioned to enable a signal conducted by said first spiral to be coupled to said second spiral; and

said first and second axes being at a 90-degree angle to each other, said second and third axes being at a 90-degree angle to each other, and said third and fourth axes being at a 90-degree angle with respect to each other to enable the directional coupler to have minimized length and width dimensions.

12. The directional coupler of claim 11 wherein said first and second spirals are juxtapositioned to cross over each other to facilitate inductive coupling of a signal on said first spiral onto said second spiral.

13. The directional coupler of claim 11 wherein said second conductive layer includes a ground plane surrounding at least a portion of said first spiral.

14. The directional coupler of claim 11 wherein said first conductive layer includes a ground plane surrounding at least a portion of said second trace.

15. The directional coupler of claim 11 wherein said fourth conductive layer includes a ground plane surrounding at least a portion of said second spiral.

16. The directional coupler of claim 11 wherein:

said first trace, said second trace and said first spiral form a main signal line for conducting at least one primary signal; and

said third trace, said fourth trace and said second spiral form an auxiliary signal line for monitoring said primary signal on said main signal line.

17. The directional coupler of claim 16 wherein:

said main signal line conducts a forward signal; and

said third trace facilitates the monitoring of said forward signal.

18. The directional coupler of claim 16 wherein:

said main signal line conducts a reverse signal and said fourth trace facilitates the monitoring of said reverse signal.

19. The directional coupler of claim 11 suitable for operating in the frequency range of substantially 55 Megahertz to 155 Megahertz having a length and width of substantially 0.6 inch and a height of substantially 0.065 inch.