Intravascular stents

• US 20030225449A1
• Filed: 05/30/2002
• Published: 12/04/2003
• Est. Priority Date: 05/30/2002
• Status: Active Grant

• Current Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories Incorporated)
• Original Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories Incorporated)
• Inventors: Denison, Andy E.
• Granted Patent: US 7,803,179 B2
• Time in Patent Office: Days
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2230/0013 Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Stent designs for use in vessels, such as the carotid and coronary arteries, are disclosed. The stents consist of a plurality of radially expandable cylindrical elements generally aligned on a common longitudinal stent axis and interconnected by one or more interconnecting members placed so that the stent is flexible in a longitudinal direction. The cylindrical elements form a generally serpentine wave pattern transverse to the longitudinal axis between alternating valley portions and peak portions. The interconnecting members are attached to the double-curved portions to connect a cylindrical element to an adjacent cylindrical element and interconnecting members are attached to the inverted double-curved portions to connect the cylindrical element to the other adjacent cylindrical element. The stent designs include both a six crown and an eight crown stent which exhibit flexibility and sufficient radial strength to support the vessel.

Claims

1. A longitudinally flexible stent for implanting in a body lumen and expandable from a contracted condition to an expanded condition, comprising:

a plurality of adjacent cylindrical elements, each cylindrical element having a circumference extending about a longitudinal stent axis and being substantially independently expandable in the radial direction;

wherein the plurality of adjacent cylindrical elements are arranged in alignment along the longitudinal stent axis and form a generally serpentine wave pattern transverse to the longitudinal axis containing a plurality of alternating valley portions and peak portions, the valley portions including alternating double-curved portions and Y-shaped portions, and the peak portions including alternating, inverted double-curved portions and inverted Y-shaped portions; and

a plurality of interconnecting members extending between the adjacent cylindrical elements and connecting the adjacent cylindrical elements to one another, interconnecting members being connected to the alternating double-curved portions to connect a cylindrical element to the Y-shaped portion of an adjacent cylindrical element, and interconnecting members being connected to the alternating, inverted double-curved portion to connect a cylindrical element to the alternating, inverted Y-shaped portion of an adjacent cylindrical element.

2. The stent of claim 1, further including shoulder regions interconnecting the valley portions and peak portions.

3. The stent of claim 1, wherein the double-curved portions have a reduced profile to allow the shoulder regions to collapse closer to each double-curved portion.

4. The stent of claim 1, wherein each cylindrical element includes approximately four to sixteen alternating peak portions and valley portions.

5. The stent of claim 4, wherein interconnecting members are attached to each of the alternating double-curved portions and alternating, inverted double-curved portions of each cylindrical element.

6. The stent of claim 5, further including shoulder regions interconnecting the valley portions and peak portions.

7. The stent of claim 6, wherein the shoulder regions provide a transition region between the valley portion and peak portions which allow the peak portions to have a narrower width.

8. The stent of claim 1, wherein the plurality of interconnecting members are aligned end to end.

9. The stent of claim 1, wherein the stent is formed from a flat piece of material.

10. The stent of claim 1, wherein the stent is formed from a piece of tubing.

11. The stent of claim 1, wherein the stent is made from a pseudoelastic alloy material.

12. The stent of claim 1, wherein the stent includes a shape memory alloy material.

13. The stent of claim 1, wherein the stent is formed from a biocompatible material selected from the group consisting of stainless steel, tungsten, tantalum, superelastic nickel titanium alloys, and thermal plastic polymers.

14. The stent of claim 1, wherein each cylindrical element includes eight alternating peak portions and eight valley portions.

15. The stent of claim 14, wherein the eight alternating valley portions comprise of four double-curved portions and four Y-shaped portions.

16. The stent of claim 15, further including cylindrical elements located at both ends of the stent which have a pattern of double-curved portions on one end and a pattern of inverted double-curved portions on the opposite end of the stent.

17. The stent of claim 14, wherein the eight alternating peak portions comprise of four inverted double-curved portions and four inverted Y-shaped portions.

18. The stent of claim 14, wherein eight interconnecting members are attached to each of the alternating double-curved portions and alternating, inverted double-curved portions of each cylindrical element.

19. The stent of claim 1, wherein each cylindrical element includes six alternating peak portions and six valley portions.

20. The stent of claim 19, wherein the six alternating valley portions comprise of three double-curved portions and three Y-shaped portions.

21. The stent of claim 20, wherein six interconnecting members are attached to each of the alternating double-curved portions and alternating, inverted double-curved portions of each cylindrical element.

22. The stent of claim 21, further including shoulder regions interconnecting the valley portions and peak portions.

23. The stent of claim 19, wherein the six alternating peak portions comprise of three inverted double-curved portions and three inverted Y-shaped portions.

24. The stent of claim 20, further including cylindrical elements located at both ends of the stent which have a pattern of double-curved portions on one end and a pattern of inverted double-curved portions on the opposite end of the stent.

25. The stent of claim 1, further including cylindrical elements located at the ends of the stent which have a pattern of double-curved portions on one end and a pattern of inverted double-curved portions on the opposite end of the stent.

26. The stent of claim 1, wherein the stent is made from a self-expanding material.

37. The stent of claim 26, wherein the stent is made from a self-expanding material.

27. A longitudinally flexible stent for implanting in a body lumen and expandable from a contracted condition to an expanded condition, comprising:

a plurality of adjacent cylindrical elements, each cylindrical element having a circumference extending about a longitudinal stent axis and being substantially independently expandable in the radial direction;

wherein the plurality of adjacent cylindrical elements are arranged in alignment along the longitudinal stent axis and form a generally serpentine wave pattern transverse to the longitudinal axis containing a plurality of alternating valley portions and peak portions, the valley portions including alternating double-curved portions and Y-shaped portions and the peak portions including alternating, inverted double-curved portions and inverted Y-shaped portions; and

a plurality of interconnecting members extending between the adjacent cylindrical elements and connecting the adjacent cylindrical elements to one another, interconnecting members being connected to the alternating double-curved portion and the alternating, inverted double-curved portion to connect the cylindrical element to each adjacent cylindrical element.

28. The stent of claim 27, further including shoulder regions interconnecting the valley portions and peak portions.

29. The stent of claim 27, wherein the double-curved portions have a reduced profile to allow the peak portions to collapse closer to each double-curved portion.

30. The stent of claim 27, wherein each of the cylindrical elements are in phase with each other, and the interconnecting members, attached to the alternating double-curved portions and alternating, inverted double-curved portions, align up in a discontinuous row of every other cylindrical element extending from one end of the stent to the other.

31. The stent of claim 28, wherein each cylindrical element includes six alternating peak portions and six valley portions.

32. The stent of claim 29, wherein the six alternating valley portions comprise of three double-curved portions and three Y-shaped portions.

33. The stent of claim 32, wherein six interconnecting members are attached to each of the double-curved portions and inverted double-curved portions of each cylindrical element.

34. The stent of claim 33, further including shoulder regions interconnecting the valley portions and peak portions.

35. The stent of claim 27, wherein the six alternating peak portions comprise of three inverted double-curved portions and three inverted Y-shaped portions.

36. The stent of claim 27, further including cylindrical elements located at the ends of the stent which have a pattern of double-curved portions on one end and a pattern of inverted double-curved portions on the opposite end of the stent.

38. A longitudinally flexible stent for implanting in a body lumen and expandable from a contracted condition to an expanded condition, comprising:

a plurality of adjacent cylindrical elements, each cylindrical element having a circumference extending about a longitudinal stent axis and being substantially independently expandable in the radial direction;

wherein the plurality of adjacent cylindrical elements are arranged in alignment along the longitudinal stent axis and form a generally serpentine wave pattern transverse to the longitudinal axis containing a plurality of alternating valley portions and peak portions;

the plurality of adjacent cylindrical elements alternate between a pattern of double-curved portions, inverted double-curved portions, and inverted Y-shaped portions, to form the body of the stent; and

a plurality of interconnecting members extending between the adjacent cylindrical elements and connecting adjacent cylindrical elements to one another, interconnecting members of each alternating, inverted double-curved portion within each cylindrical element forming a continuous spine extending from one end of the stent to the other.

39. The stent of claim 38, wherein the pattern includes six peak portions and six valley portions.

40. The stent of claim 39, wherein the six peak portions comprise of three inverted double-curved portions and three inverted Y-shaped portions.

41. The stent of claim 39, wherein the six valley portions comprise of six double-curved portions.

42. The stent of claim 38, wherein each of the cylindrical elements are connected to an adjacent cylindrical element by three interconnecting members.

43. The stent of claim 38, further including cylindrical elements located at both ends of the stent which have an alternating pattern of inverted double-curved portions and Y-shaped portions on one end and a pattern of alternating double-curved portions and inverted Y-shaped portions on the opposite end of the stent.

44. The stent of claim 38, wherein the stent is made from a self-expanding material.

45. A longitudinally flexible stent for implanting in a body lumen and expandable from a contracted condition to an expanded condition, comprising:

a plurality of adjacent cylindrical elements, each cylindrical element having a circumference extending about a longitudinal stent axis and being substantially independently expandable in the radial direction;

wherein the plurality of adjacent cylindrical elements are arranged in alignment along the longitudinal stent axis and form a generally serpentine wave pattern transverse to the longitudinal axis containing a plurality of alternating valley portions and peak portions, the valley portions including alternating Y-shaped portions and double-curved portions, and the peak portions including alternating, inverted Y-shaped portions and inverted double-curved portions; and

a plurality of interconnecting members extending between the adjacent cylindrical elements and connecting adjacent cylindrical elements to one another, interconnecting members of each double-curved portion within each cylindrical element forming a continuous spine extending from one end of the stent to the other.

46. The stent of claim 45, wherein each of the cylindrical elements include six peak portions and six valley portions.

47. The stent of claim 46, wherein the six peak portions comprise of three inverted Y-shaped portions and three inverted double-curved portions.

48. The stent of claim 46, wherein the six valley portions comprise of three Y-shaped portions and three double-curved portions.

49. The stent of claim 45, wherein further including cylindrical elements located at both ends of the stent which have a pattern of alternating, inverted double-curved portions and Y-shaped portions on one end and a pattern of alternating double-curved and inverted Y-shaped portions on the opposite end of the stent.

50. The stent of claim 45, wherein the stent is made from a self-expanding material.

51. A method of making a longitudinally flexible stent for implanting in a body lumen and expandable from a contracted condition to an expanded condition, the method comprising the steps of:

providing a plurality of adjacent cylindrical elements, wherein each cylindrical element has a circumference extending around a longitudinal stent axis and is substantially independently expandable in the radial direction;

arranging the plurality of adjacent cylindrical elements in alignment along the longitudinal stent axis;

forming a serpentine wave pattern transverse to the longitudinal axis containing a plurality of alternating valley portions and peak portions, the valley portions including alternating double-curved portions and Y-shaped portions and the peak portions including alternating, inverted double-curved portions and inverted Y-shaped portions;

providing a plurality of interconnecting members extending between the adjacent cylindrical elements; and

connecting the adjacent cylindrical elements to one another, interconnecting members being connected to the double-curved portions to connect a cylindrical element to the Y-shaped portion of an adjacent cylindrical element and interconnecting members being connected to the alternating, inverted double-curved portion to connect the cylindrical element to the alternating, inverted Y-shaped portion of an adjacent cylindrical element.

52. The method of claim 51, wherein the step of forming the serpentine wave pattern further comprises nesting the double-curved and Y-shaped valley portions of one cylindrical element within an adjacent cylindrical element by arranging the serpentine patterns in phase with each other.

53. The method of claim 51, wherein the step of providing a plurality of adjacent cylindrical elements includes forming the cylindrical elements from shape memory alloy material.

54. The method of claim 51, wherein the step of providing a plurality of adjacent cylindrical elements includes forming the cylindrical elements from a pseudoelastic alloy material.

55. The method of claim 51, wherein the step of connecting the adjacent cylindrical elements to one another further includes having cylindrical elements located at both ends of the stent which have an alternating pattern of inverted double-curved portions and Y-shaped portions on one end and a pattern of alternating double-curved portions and inverted Y-shaped portions on the opposite end of the stent.

56. The method of claim 51, wherein the step of connecting the adjacent cylindrical elements to one another further includes having cylindrical elements located at the ends of the stent which have a pattern of double-curved portions on one end and a pattern of inverted double-curved portions on the opposite end of the stent.