Specialization of active software agents in an automated manufacturing environment

• US 20030225474A1
• Filed: 05/31/2002
• Published: 12/04/2003
• Est. Priority Date: 05/31/2002
• Status: Abandoned Application

• Current Assignee: GlobalFoundries, Inc.
• Original Assignee: GlobalFoundries, Inc.
• Inventors: Nettles, Steven, Li, Yiwei, Barto, Larry D., Mata, Gustavo
• Application Number:
  US10/160,990
• Publication Number:
  US 20030225474A1
• Time in Patent Office: Days
• US Class Current: 700/121
• CPC Class Codes: G05B 19/41865 characterised by job scheduling, process planning, material flow
• CPC Class Codes: G05B 2219/32263 Afo products, their components to be manufactured, lot selective
• CPC Class Codes: G05B 2219/32328 Dynamic scheduling, resource allocation, multi agent negotiation
• CPC Class Codes: G05B 2219/45031 Manufacturing semiconductor wafers
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y02P 90/80 Management or planning

Abstract

An apparatus and method for implementing an automated processing environment employing specialized, autonomous, active software agents are disclosed. The software agents are specialized by the type of entity they represent and the function they perform in the process flow. The apparatus includes a process flow comprising a plurality of manufacturing domain entities and a plurality of such software agents for scheduling a first subset of the manufacturing domain entities for consuming the process resources provided by a second subset of the manufacturing domain entities. The method includes instantiating such software agents and then permitting them to operate as programmed.

Claims

1. A process flow in an automated manufacturing environment, comprising:

a plurality of manufacturing domain entities; and

a plurality of autonomous, active software agents associated with the manufacturing domain entities, the software agents being specialized by type of entity represented and function to schedule a first subset of the manufacturing domain entities for consuming the process resources provided by a second subset of the manufacturing domain entities.

2. The process flow of claim 1, wherein the manufacturing domain entities include at least one of:

a process tool;

a preventive maintenance/qualification procedure for the process tool;

a process resource employed by the process tool; and

a lot for processing on the process tool.

3. The process flow of claim 1, wherein the software agents include at least one of a scheduling agent and a processing agent.

4. The process flow of claim 3, wherein the scheduling agent comprises one of a machine scheduling agent, a lot scheduling agent, a PM scheduling agent, and a resource scheduling agent.

5. The process flow of claim 4, wherein the resource scheduling agent comprises one of a dedicated resource scheduling agent and a shared resource scheduling agent.

6. The process flow of claim 3, wherein the processing agent comprises one of a machine processing agent, a lot processing agent, a PM processing agent, and a resource processing agent.

7. The process flow of claim 6, wherein the resource processing agent comprises one of a dedicated resource processing agent and a shared resource processing agent.

8. The process flow of claim 1, wherein the software agents include at least one of a machine agent, a lot agent, a PM agent, and a resource agent

9. The process flow of claim 8, wherein the machine agent comprises one of a machine scheduling agent and a machine processing agent.

10. The process flow of claim 8, wherein the lot agent comprises one of a lot scheduling agent and a lot processing agent.

11. The process flow of claim 8, wherein the PM agent comprises one of a PM scheduling agent and a PM processing agent.

12. The process flow of claim 8, wherein the resource agent comprises one of a resource scheduling agent and a resource processing agent.

13. The process flow of claim 1, wherein the software agents are further specialized by the characteristics of the particular entity they represent.

14. The process flow of claim 13, wherein the software agents include at least one of a specialized machine agent, a specialized lot agent, a specialized resource agent, and a specialized PM agent.

15. The process flow of claim 14, wherein the specialized machine agent for a process tool is specialized according to at least one of:

whether the process tool processes by wafer, by lot, by batches of lots, or by batches of wafers;

whether the process tool processes wafers, lots or batches serially or sequentially;

the number of ports for the process tool;

whether the ports for the process tool are input, output, or input/output;

whether the chambers for the process tool are used in series or in parallel;

whether the process tool can chain PMs;

the number of chambers in the process tool;

whether the process tool includes internal storage;

whether the process tool can queue the processing of a lot or a batch while processing another lot or batch;

whether the process tool requires loading and/or unloading; and

whether the process tool requires resources and, if so, whether those resources are dedicated resources or shared resources.

16. The process flow of claim 14, wherein the specialized lot agent is specialized by at least one of a priority, product or product family of the lot it represents.

17. The process flow of claim 14, wherein the specialized resource agent is specialized by the type of resource.

18. The process flow of claim 17, where the type of the resource is selected from the group consisting of a shared resource and a dedicated resource.

19. The process flow of claim 14, wherein the specialized preventive maintenance agent is specialized according to at least one of a wafer-based PM, a time-based PM, a processing unit-based PM, a processing time-based PM, and an event-based PM.

20. The process flow of claim 1, wherein the software agents includes lot start agent.

21. The process flow of claim 20, wherein the lot start agent comprises one of a starvation avoidance lot start agent or a scheduled release lot start agent.

22. A process flow in an automated manufacturing environment, comprising:

a plurality of manufacturing domain entities; and

means for representing the manufacturing domain entities function to schedule a first subset of the manufacturing domain entities for consuming the process resources provided by a second subset of the manufacturing domain entities, the representing means being specialized by type of entity represented.

23. The process flow of claim 22, wherein the manufacturing domain entities include at least one of:

a process tool;

a preventive maintenance/qualification procedure for the process tool;

a process resource employed by the process tool; and

a lot for processing on the process tool.

24. The process flow of claim 22, wherein the representing means include at least one of a means for scheduling on behalf the manufacturing entities and a means for representing processing on behalf the manufacturing entities.

25. The process flow of claim 22, wherein the representing means include at least one of means for representing a process tool, means for representing a lot, means for representing a PM, and means for representing a resource.

26. The process flow of claim 22, wherein the representing means are further specialized by the characteristics of the particular entity they represent.

27. An automated manufacturing environment, comprising:

a plurality of manufacturing domain entities, including;

a plurality of process tools;

a plurality of preventive maintenance/qualification procedures for the process tools;

a plurality of process resources employed by the process tools; and

a plurality of lots for processing on the process tools; and

a computing system, including;

a plurality of machine agents for scheduling and executing activities on the process tools;

a plurality lot agents for scheduling the lots for processing on the process tools and executing actions to facilitate the processing of the lots on the process tools;

a plurality of resource agents for scheduling the utilization of the process resources by the process tools and executing actions to facilitate the use of the process resources by the process tools; and

a plurality of preventive maintenance agents for scheduling and executing the preventive maintenance/qualification procedures on the process tools.

28. The automated manufacturing environment of claim 27, wherein the machine agents include at least one of a machine scheduling agent for scheduling activities on the process tools and a machine processing agent for executing scheduled activities on the process tools.

29. The process flow of claim 27, wherein at least one of the machine agents is specialized according to at least one of:

whether the process tool processes by wafer, by lot, by batches of lots, or by batches of wafers;

whether the process tool processes wafers, lots or batches serially or sequentially;

the number of ports for the process tool;

whether the ports for the process tool are input, output, or input/output;

whether the chambers for the process tool are used in series or in parallel;

whether the process tool can chain PMs;

the number of chambers in the process tool;

whether the process tool includes internal storage;

whether the process tool can queue the processing of a lot or a batch while processing another lot or batch;

whether the process tool requires loading and/or unloading; and

is whether the process tool requires resources and, if so, whether those resources are dedicated resources or shared resources.

30. The automated manufacturing environment of claim 27, wherein the lot agents include at least one of a lot scheduling agent and a lot processing agent.

31. The automated manufacturing environment of claim 27, wherein at least one of the lot scheduling agent and the lot processing agent is specialized by at least one of the priority, product or product family of the lot it represents.

32. The automated manufacturing environment of claim 27, wherein the resource agents include at least one of a resource scheduling agent and a resource processing agent.

33. The automated manufacturing environment of claim 27, wherein the preventive maintenance agents include at least one of a PM scheduling agent and a PM processing agent.

34. The automated manufacturing environment of claim 27, further comprising a plurality of lot start agents.

35. An automated manufacturing environment, comprising:

a plurality of manufacturing domain entities, including;

a plurality of process tools;

a plurality of preventive maintenance/qualification procedures for the process tools;

a plurality of process resources employed by the process tools; and

a plurality of lots for processing on the process tools; and

a computing system, including;

a plurality of scheduling agents for scheduling activities for the preventive maintenance/qualification procedures, process resources, and lots on the process tools; and

a plurality of processing agents for executing the scheduled activities.

36. The automated manufacturing environment of claim 35, wherein at least one of the scheduling agents and processing agents is specialized according to the nature of the entity it represents.

37. The automated manufacturing environment of claim 35, wherein the scheduling agents include at least one of:

a machine scheduling agent for scheduling activities on the process tools;

a lot scheduling agent for scheduling the lots for processing on the process tools;

a preventive maintenance scheduling agent for scheduling the preventive maintenance/qualification procedures on the process tools; and

a resource scheduling agent for scheduling the utilization of the process resources by the process tools.

38. The automated manufacturing environment of claim 35, wherein the processing agents include at least one of:

a machine processing agent for executing scheduled activities on the process tools;

a lot processing agent for executing actions to facilitate the processing of the lots on the process tools;

a resource processing agent for executing actions to facilitate the use of the process resources by the process tools; and

a plurality of preventive maintenance processing agents for executing scheduled preventive maintenance/qualification procedures on the process tools.

39. The automated manufacturing environment of claim 35, wherein the software agents includes lot start agent.

40. A method for automated processing, comprising:

instantiating a plurality of autonomous, active software agents associated with a plurality of manufacturing domain entities, the software agents being specialized by type of entity represented and function to schedule a first subset of the manufacturing domain entities for consuming the process resources provided by a second subset of the manufacturing domain entities;

scheduling appointments for the first subset to consume the process resources; and

executing the scheduled appointments.

41. The method for automated processing of claim 40, wherein instantiating the plurality of autonomous, active software agents associated with the plurality of manufacturing domain entities includes instantiating a plurality of autonomous, active software agents associated with a plurality of manufacturing domain entities including at least one of:

a process tool;

a preventive maintenance/qualification procedure for the process tool;

a process resource employed by the process tool; and

a lot for processing on the process tool.

42. The method for automated processing of claim 40, wherein instantiating the plurality of autonomous, active software agents includes instantiating at least one of a scheduling agent and a processing agent.

43. The method for automated processing of claim 40, wherein instantiating the plurality of autonomous, active software agents includes instantiating at least one of a machine agent, a lot agent, a PM agent, and a resource agent.

44. The method for automated processing of claim 40, wherein instantiating the plurality of autonomous, active software agents includes instantiating a plurality of software agents further specialized by the characteristics of the particular entity they represent.

45. The method for automated processing of claim 40, further comprising instantiating a lot start agent.

46. An automated manufacturing environment, comprising:

means for instantiating a plurality of autonomous, active software agents associated with a plurality of manufacturing domain entities, the software agents being specialized by type of entity represented and function to schedule a first subset of the manufacturing domain entities for consuming the process resources provided by a second subset of the manufacturing domain entities;

means for scheduling appointments for the first subset to consume the process resources; and

means for executing the scheduled appointments.

47. The automated manufacturing environment of claim 46, wherein the means for instantiating the plurality of autonomous, active software agents associated with the plurality of manufacturing domain entities includes means for instantiating a plurality of autonomous, active software agents associated with a plurality of manufacturing domain entities including at least one of:

a process tool;

a preventive maintenance/qualification procedure for the process tool;

a process resource employed by the process tool; and

a lot for processing on the process tool.

48. The automated manufacturing environment of claim 46, wherein the means for instantiating the plurality of autonomous, active software agents includes means for instantiating at least one of a scheduling agent and a processing agent.

49. The automated manufacturing environment of claim 46, wherein the means for instantiating the plurality of autonomous, active software agents includes means for instantiating at least one of a machine agent, a lot agent, a PM agent, and a resource agent

50. The automated manufacturing environment of claim 46, wherein the means for instantiating the plurality of autonomous, active software agents includes means for instantiating a plurality of software agents further specialized by the characteristics of the particular entity they represent.

51. The automated manufacturing environment of claim 46, further comprising means for instantiating a lot start agent.

52. A computer-readable, program storage medium encoded with instruction that, when executed by a computer, perform a method for automated processing, the method comprising:

instantiating a plurality of autonomous, active software agents associated with a plurality of manufacturing domain entities, the software agents being specialized by type of entity represented and function to schedule a first subset of the manufacturing domain entities for consuming the process resources provided by a second subset of the manufacturing domain entities;

scheduling appointments for the first subset to consume the process resources; and

executing the scheduled appointments.

53. The program storage medium of claim 52, wherein instantiating the plurality of autonomous, active software agents associated with the plurality of manufacturing domain entities in the encoded method includes instantiating a plurality of autonomous, active software agents associated with a plurality of manufacturing domain entities including at least one of:

a process tool;

a preventive maintenance/qualification procedure for the process tool;

a process resource employed by the process tool; and

a lot for processing on the process tool.

54. The program storage medium of claim 52, wherein instantiating the plurality of autonomous, active software agents in the encoded method includes instantiating at least one of a scheduling agent and a processing agent.

55. The program storage medium of claim 52, wherein instantiating the plurality of autonomous, active software agents in the encoded method includes instantiating at least one of a machine agent, a lot agent, a PM agent, and a resource agent

56. The program storage medium of claim 52, wherein instantiating the plurality of autonomous, active software agents in the encoded method includes instantiating a plurality of software agents further specialized by the characteristics of the particular entity they represent.

57. The program storage medium of claim 52, wherein the encoded method further comprises instantiating a lot start agent.

58. A computing system programmed to perform a method for automated processing, the method comprising:

instantiating a plurality of autonomous, active software agents associated with a plurality of manufacturing domain entities, the software agents being specialized by type of entity represented and function to schedule a first subset of the manufacturing domain entities for consuming the process resources provided by a second subset of the manufacturing domain entities;

scheduling appointments for the first subset to consume the process resources; and

executing the scheduled appointments.

59. The computing system of claim 58, wherein instantiating the plurality of autonomous, active software agents associated with the plurality of manufacturing domain entities in the programmed method includes instantiating a plurality of autonomous, active software agents associated with a plurality of manufacturing domain entities including at least one of:

a process tool;

a preventive maintenance/qualification procedure for the process tool;

a process resource employed by the process tool; and

a lot for processing on the process tool.

60. The computing system of claim 58, wherein instantiating the plurality of autonomous, active software agents in the programmed method includes instantiating at least one of a scheduling agent and a processing agent.

61. The computing system of claim 58, wherein instantiating the plurality of autonomous, active software agents in the programmed method includes instantiating at least one of a machine agent, a lot agent, a PM agent, and a resource agent

62. The computing system of claim 58, wherein instantiating the plurality of autonomous, active software agents in the programmed method includes instantiating a plurality of software agents further specialized by the characteristics of the particular entity they represent.

63. The computing system of claim 58, wherein the programmed method further comprises instantiating a lot start agent.

64. A method for automated processing, comprising:

instantiating a plurality of autonomous, active software agents, including;

a plurality of machine agents for scheduling and processing operations on a plurality of process tools;

a plurality of lot agents for scheduling and processing a plurality of lots on the process tools;

a plurality of resource agents for scheduling and processing the utilization of a plurality of process resources by the process tools;

a plurality of preventive maintenance agents for scheduling and processing a plurality of preventive maintenance/qualification procedures on the process tools;

scheduling appointments for the lots for processing on the process tools and for the process tools to utilize the process resources; and

executing the scheduled appointments.

65. The method for automated processing of claim 64, wherein instantiating the software agents includes instantiating a plurality of software agents further specialized by the characteristics of the particular entity they represent.

66. The method for automated processing of claim 64, wherein scheduling appointments includes implementing a contract net negotiation protocol.

67. The method for automated processing of claim 64, further comprising instantiating a starvation avoidance lot start agent.