High-temperature solution process for polyolefin manufacture
First Claim
1. A process which comprises polymerizing one or more olefins in solution in a reaction zone at a temperature greater than about 130°
- C. and a pressure greater than about 200 psig in the presence of a catalyst system comprising;
(a) an activator; and
(b) an organometallic complex which comprises a Group 3-10 transition metal and a bridged indenoindolyl ligand of the general structure;
A-G-L in which A is an indenoindolyl group, G is a bridging group, and L is another indenoindolyl group or a polymerization-stable, cyclopentadienyl-like group having an extended pi-electron system, wherein both A and L are pi-bonded to the metal; and
wherein the average residence time of the olefin in the reaction zone is less than 10 minutes.
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Abstract
A high-temperature solution process for making polyolefins is disclosed. Olefins polymerize at greater than about 130° C. in the presence of an activator and an organometallic complex. The complex includes a bridged indenoindolyl ligand. One part of the ligand is a second indenoindolyl group or a polymerization-stable, cyclopentadienyl-like group having an extended pi-electron system. Because the catalysts activate quickly and thoroughly, even with low levels of an alumoxane, the invention provides an efficient way to make high-molecular-weight (Mw>100K) polyolefins.
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Citations
20 Claims
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1. A process which comprises polymerizing one or more olefins in solution in a reaction zone at a temperature greater than about 130°
- C. and a pressure greater than about 200 psig in the presence of a catalyst system comprising;
(a) an activator; and
(b) an organometallic complex which comprises a Group 3-10 transition metal and a bridged indenoindolyl ligand of the general structure;
A-G-L in which A is an indenoindolyl group, G is a bridging group, and L is another indenoindolyl group or a polymerization-stable, cyclopentadienyl-like group having an extended pi-electron system, wherein both A and L are pi-bonded to the metal; and
wherein the average residence time of the olefin in the reaction zone is less than 10 minutes.- View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 19)
- C. and a pressure greater than about 200 psig in the presence of a catalyst system comprising;
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9. The process of claim 8 wherein the complex incorporates a Group 4 transition metal.
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10. The process of claim 1 wherein the average residence time is less than 5 minutes.
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11. The process of claim 1 performed in a multi-stage reactor under adiabatic conditions.
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12. The process of claim 11 in which a Ziegler-Natta catalyst is also used.
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19. The process of claim 1 wherein the average residence time is less than 5 minutes.
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13. A process which comprises polymerizing ethylene, and optionally one or more 1-olefins, in solution in a reaction zone at a temperature greater than about 160°
- C. and a pressure greater than about 500 psig in the presence of a catalyst system comprising;
(a) an alumoxane activator; and
(b) an organometallic complex which comprises a Group 4 transition metal and a bridged indenoindolyl ligand of the general structure;
A-G-L in which A is an indenoindolyl group, G is a bridging group, and L is another indenoindolyl group or a polymerization-stable, cyclopentadienyl-like group having an extended pi-electron system, wherein both A and L are pi-bonded to the metal; and
wherein the average residence time of the olefin in the reaction zone is less than 10 minutes.- View Dependent Claims (14, 15, 16, 17, 18, 20)
- C. and a pressure greater than about 500 psig in the presence of a catalyst system comprising;
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18. The process of claim 17 wherein the complex has the structure:
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20. The process of claim 13 performed in a multi-stage reactor under adiabatic conditions.
Specification