Shape lockable apparatus and method for advancing an instrument through unsupported anatomy

• US 20030233066A1
• Filed: 10/25/2002
• Published: 12/18/2003
• Est. Priority Date: 06/13/2002
• Status: Active Grant

• Current Assignee: USGI Medical, Inc.
• Original Assignee: USGI Medical, Inc.
• Inventors: Saadat, Vahid, Ewers, Richard C.
• Granted Patent: US 6,960,163 B2
• Time in Patent Office: Days
• US Class Current: 604/27
• CPC Class Codes: A61B 1/00078 with stiffening means
• CPC Class Codes: A61B 1/0008 characterised by distal tip features
• CPC Class Codes: A61B 1/00082 Balloons
• CPC Class Codes: A61B 1/00105 characterised by modular construction
• CPC Class Codes: A61B 1/00135 Oversleeves mounted on the endoscope prior to insertion
• CPC Class Codes: A61B 1/00154 using guiding arrangements for insertion
• CPC Class Codes: A61B 1/0052 Constructional details of control elements, e.g. handles
• CPC Class Codes: A61B 1/0055 Constructional details of insertion parts, e.g. vertebral elements
• CPC Class Codes: A61B 1/0058 using shape-memory elements
• CPC Class Codes: A61B 1/008 Articulations
• CPC Class Codes: A61B 1/31 for the rectum, e.g. proctoscopes, sigmoidoscopes , colonoscopes
• CPC Class Codes: A61B 1/32 Devices for opening or enlarging the visual field, e.g. of a tube of the body dilators A61M29/00

Abstract

Apparatus and methods are provided for placing and advancing a diagnostic or therapeutic instrument in a hollow body organ of a tortuous or unsupported anatomy, comprising a handle, an overtube disposed within a hydrophilic sheath, and a distal region having an atraumatic tip. The overtube may be removable from the handle, and have a longitudinal axis disposed at an angle relative to the handle. The sheath may be disposable to permit reuse of the overtube. Fail-safe tensioning mechanisms may be provided to selectively stiffen the overtube to reduce distension of the organ caused by advancement of the diagnostic or therapeutic instrument. The fail-safe tensioning mechanisms reduce the risk of reconfiguration of the overtube in the event that the tension system fails, and, in one embodiment, rigidizes the overtube without substantial proximal movement of the distal region. The distal region permits passive steering of the overtube caused by deflection of the diagnostic or therapeutic instrument, while the atraumatic tip prevents the wall of the organ from becoming caught or pinched during manipulation of the diagnostic or therapeutic instrument.

Claims

1. Apparatus for advancing a first diagnostic or therapeutic instrument into a hollow body organ of unsupported anatomy, the apparatus comprising:

a handle;

an overtube coupled to the handle, the overtube having proximal and distal ends, an exterior surface, and an interior surface that defines a lumen extending between the proximal and distal ends to permit passage of the first diagnostic or therapeutic instrument; and

a disposable sheath having a first portion that extends through the lumen to provide a barrier between the interior surface and the first diagnostic or therapeutic instrument and a second portion that extends over the exterior surface.

2. The apparatus of claim 1, wherein the disposable sheath comprises a hydrophilic material.

3. The apparatus of claim 1, wherein the disposable sheath comprises a non-kinking coil.

4. The apparatus of claim 1, wherein the first portion comprises a thin, flexible material.

5. The apparatus of claim 1, wherein the overtube comprises a plurality of nestable links that each has a lateral wall.

6. The apparatus of claim 5, wherein the plurality of nestable links are made from a material selected from the group consisting of polymers, metals, and combinations thereof.

7. The apparatus of claim 6, wherein the polymer is filled with glass fiber, carbon fiber, or combinations thereof.

8. The apparatus of claim 7, wherein the polymer is polyurethane.

9. The apparatus of claim 5, wherein each one of the plurality of nestable links comprises a distal surface and a proximal surface.

10. The apparatus of claim 9, wherein the distal surface is macroscopically textured, and the proximal surface comprises teeth configured to engage the distal surface.

11. The apparatus of claim 10, wherein each one of the plurality of nestable links further comprises one or more springs that prevent coaction between the distal and proximal surfaces of adjacent ones of the plurality of nestable links, absent an externally applied force.

12. The apparatus of claim 10, further comprising a plurality of elastomeric discs, wherein each one of the plurality of elastomeric discs is disposed between adjacent ones of the plurality of nestable links.

13. The apparatus of claim 9, wherein each one of the plurality of nestable links further comprises a proximal edge and a band circumferentially disposed around the distal surface adjacent to the proximal edge.

14. The apparatus of claim 9, wherein a radius of curvature of the proximal surface closely approximates a radius of curvature of the distal surface.

15. The apparatus of claim 9, wherein a coefficient of static friction between the distal and proximal surfaces are within a range of about 0.2 to 1.4, inclusive.

16. The apparatus of claim 5, further comprising:

a plurality of tension wire bores extending through the lateral wall of each one of the plurality of nestable links; and

at least one tension wire translatably disposed through one or more of the plurality of tension wire bores.

17. The apparatus of claim 16, wherein the at least one tension wire has a first diameter and each one of the plurality of tension wire bores has a second diameter, and the ratio of the first diameter to the second diameter is in a range of approximately ½

to ⅔

.

18. The apparatus of claim 5, wherein each one of the plurality of nestable links comprises an integral lubricious liner.

19. The apparatus of claim 5, wherein the overtube further comprises a flexible state that facilitates insertion of the overtube into a hollow body organ, and a rigid state wherein the overtube resists bending forces exerted on the interior surface during insertion or withdrawal of the first diagnostic or therapeutic instrument though the lumen.

20. The apparatus of claim 19, further comprising a tensioning mechanism selectively operable to transition the overtube between the flexible and rigid states.

21. The apparatus of claim 20, wherein the tensioning mechanism has a fail-safe mode that reduces the risk of undesired reconfiguration of the overtube in the event of tensioning mechanism failure.

22. The apparatus of claim 21, wherein the tensioning mechanism comprises a plurality of tension wires that threads the plurality of nested links together.

23. The apparatus of claim 22, wherein the tensioning mechanism is configured so that tension within each one of the plurality of tension wires is dependent on tension within the remaining plurality of tension wires.

24. The apparatus of claim 22, wherein the tensioning mechanism comprises a pulley manifold.

25. The apparatus of claim 24, wherein the pulley manifold further comprises a plurality of grooves within which the plurality of wires are slidably disposed.

26. The apparatus of claim 25, wherein the plurality of grooves are disposed on a lateral surface of the pulley manifold.

27. The apparatus of claim 25, wherein the plurality of grooves are disposed on a proximal surface of the pulley manifold.

28. The apparatus of claim 24, wherein the pulley manifold is affixed within the handle.

29. The apparatus of claim 22, wherein the plurality of tension wires comprises at least one length of wire.

30. The apparatus of claim 22, wherein the plurality of tension wires comprises a shape memory material.

31. The apparatus of claim 22, wherein the plurality of tension wires comprises a superelastic material.

32. The apparatus of claim 20, wherein the tensioning mechanism further comprises a piston.

33. The apparatus of claim 20, wherein the tensioning mechanism comprises a spring.

34. The apparatus of claim 20, wherein the tensioning mechanism comprises a damper.

35. The apparatus of claim 20, wherein the tensioning mechanism is selectively operable to transition the overtube between the flexible and rigid states without substantial proximal movement of the distal end of the overtube.

36. The apparatus of claim 35, wherein the tensioning mechanism is configured to apply a distally-directed clamping load to the plurality of nestable links.

37. The apparatus of claim 20, wherein the tensioning mechanism further comprises a plurality of nestable bridge links interposed between a predetermined number of the plurality of nestable links, and a plurality of ribbons, wherein each one of the plurality of ribbons is coupled to adjacent ones of the plurality of nestable bridge links.

38. The apparatus of claim 37, wherein the plurality of ribbons comprises a shape memory material.

39. The apparatus of claim 20, wherein the tensioning mechanism is configured to transition the overtube from the flexible state to the rigid state with a single actuation of the actuator.

40. The apparatus of claim 20, wherein the tensioning mechanism is configured to transition the overtube between the flexible and rigid states with successive actuations of the actuator.

41. The apparatus of claim 5, wherein the plurality of nestable links comprises a shape memory material.

42. The apparatus of claim 5, wherein the overtube increases in axial length by less than or equal to approximately 0.31 inch when one of the plurality of nestable links is nested within another one of the plurality of nestable links.

43. The apparatus of claim 1, wherein the overtube comprises an elongate body made from the shape memory material, at least one wire, and a plurality of wire lumens disposed parallel to a longitudinal axis of the elongate body, the at least one wire disposed through one or more of the plurality of wire lumens.

44. The apparatus of claim 43, wherein one or more of the plurality of wire lumens are configured to grippingly engage the at least one wire when the elongate body is energized.

45. The apparatus of claim 1, wherein the overtube comprises a plurality of shape memory links disposed in an overlapping fashion around a plurality of rigid links.

46. The apparatus of claim 1, wherein the handle further comprises an extension suitable for insertion into the hollow body organ.

47. The apparatus of claim 1, wherein the handle has a length less than or equal to approximately 5 inches.

48. The apparatus of claim 1, wherein the handle comprises an indicator that provides information about the rigidity of the overtube.

49. The apparatus of claim 1, wherein a thickness of the overtube is less than or equal to approximately 1 mm.

50. The apparatus of claim 1, further comprising a strap configured to releasably couple the handle of the apparatus to a proximal end of the first diagnostic or therapeutic instrument.

51. The apparatus of claim 1, wherein the handle further comprises a shield that prevents a proximal portion of the handle from being inadvertently inserted into the hollow body organ.