Conveyor system with encoders for position sensing in a printing material processing machine

• US 20030233954A1
• Filed: 06/06/2003
• Published: 12/25/2003
• Est. Priority Date: 06/10/2002
• Status: Active Grant

• Current Assignee: Heidelberger Druckmaschinen Ag
• Original Assignee: Heidelberger Druckmaschinen Ag
• Inventors: Maier, Stefan, Frank, Hendrik, Raquet, Daniel
• Granted Patent: US 6,736,062 B2
• Time in Patent Office: Days
• US Class Current: 101/232
• CPC Class Codes: B41F 33/0009 Central control units
• CPC Class Codes: B41P 2213/91 for sheet printing presses
• CPC Class Codes: B65H 2220/01 indicating an entity as a function of which control, adjustment or change is performed, i.e. input
• CPC Class Codes: B65H 2220/11 indicating that the input or output entities exclusively relate to machine elements
• CPC Class Codes: B65H 2511/20 Location in space
• CPC Class Codes: B65H 2555/13 magnetic, e.g. induction motors
• CPC Class Codes: B65H 29/02 by mechanical grippers engaging the leading edge only of the articles

Abstract

A conveyor system (10) for a sheet of printing material (12) in a printing material processing machine (14), including a running member (16) which can be moved through the machine (14) along a transport path (18) using a drive (22), and including a number of encoders (24) which are arranged along the transport path (18) and used to sense the position of the running member (16), the conveyor system having the feature that the encoders (24) are connected to an evaluation unit (26) for progressive sampling of the encoder signals; it being possible for an active encoder (28) and a passive encoder (30) of the number of encoders (24) to be specified in the evaluation unit (26) so that a drive signal can be generated in a signal processor unit (32) on the basis of a change in amplitude of the signal of the active encoder (28) and a change in amplitude of the signal of the passive encoder (30).

Claims

1. A conveyor system for a sheet of printing material in a printing material processing machine, the conveyor system comprising:

a drive;

a running member movable through the machine along a transport path using the drive;

a plurality of encoders arranged along the transport path for sensing a position of the running member;

an evaluation unit, the encoders being connected to the evaluation unit for progressive sampling of encoder signals, the evaluation unit capable of specifying from the plurality of encoders for an interval of time an active encoder having an active encoder signal and a passive encoder having a passive encoder signal; and

a signal processor unit for generating a drive signal as a function of a change in amplitude of the active encoder signal and a change in amplitude of the passive encoder signal.

2. The conveyor system as recited in claim 1 wherein the evaluation unit includes at least one multiplexer for the encoder signals and includes a control unit.

3. The conveyor system as recited in claim 1 wherein the drive is a variable-speed drive and the drive signal is a measure of an actual value of a position of the running member.

4. The conveyor system as recited in claim 1 wherein the drive is a linear motor.

5. The conveyor system as recited in claim 1 wherein the evaluation unit contains at least one analog-to-digital converter, and the signal processor unit is a digital signal processor unit.

6. The conveyor system as recited in claim 1 wherein the evaluation unit contains at least one digital-to-analog converter for converting at least one output signal of the signal processor unit.

7. The conveyor system as recited in claim 1 wherein two successive encoders of the plurality of encoders along the transport path are spaced at equal intervals.

8. The conveyor system as recited in claim 1 wherein the encoders are magnetic field detectors and the running member features a scale member having a magnetic pattern.

9. The conveyor system as recited in claim 1 further comprising at least one reference pulse generator or wherein at least one of the plurality of encoders functions as an absolute encoder.

10. A printing unit comprising at least one conveyor system for a sheet of printing material, the conveyor system including:

a drive;

a running member movable through the printing unit along a transport path using the drive;

a plurality of encoders arranged along the transport path for sensing a position of the running member;

an evaluation unit, the encoders being connected to the evaluation unit for progressive sampling of encoder signals, the evaluation unit capable of specifying from the plurality of encoders for an interval of time an active encoder having an active encoder signal and a passive encoder having a passive encoder signal; and

a signal processor unit for generating a drive signal as a function of a change in amplitude of the active encoder signal and a change in amplitude of the passive encoder signal.

11. A printing press comprising:

at least one printing unit having at least one conveyor system for a sheet of printing material, the conveyor system including;

a drive;

a running member movable through the printing unit along a transport path using the drive;

a plurality of encoders arranged along the transport path for sensing a position of the running member;

an evaluation unit, the encoders being connected to the evaluation unit for progressive sampling of encoder signals, the evaluation unit capable of specifying from the plurality of encoders for an interval of time an active encoder having an active encoder signal and a passive encoder having a passive encoder signal; and

a signal processor unit for generating a drive signal as a function of a change in amplitude of the active encoder signal and a change in amplitude of the passive encoder signal.

12. A printing press comprising:

a feeder;

at least one printing unit;

a delivery or a finishing unit; and

at least one conveyor system for conveying a sheet of printing material at least between the feeder and the printing unit, between a first printing unit of the at least one printing unit and a second printing unit of the at least one printing unit, or between the at least printing unit and the delivery or the finishing unit, the at least one conveyor system including;

a drive;

a running member movable along a transport path using the drive;

a plurality of encoders arranged along the transport path for sensing a position of the running member;

an evaluation unit, the encoders being connected to the evaluation unit for progressive sampling of encoder signals, the evaluation unit capable of specifying from the plurality of encoders for an interval of time an active encoder having an active encoder signal and a passive encoder having a passive encoder signal; and

a signal processor unit for generating a drive signal as a function of a change in amplitude of the active encoder signal and a change in amplitude of the passive encoder signal.

13. A method for generating a drive signal of a conveyor system including a running member for a sheet of printing material in a printing material processing machine through evaluation of signals of a plurality of encoders distributed along a transport path of the running member, the method comprising:

progressively sampling the encoders;

specifying an active encoder and a passive encoder of the plurality of encoders; and

generating a drive signal as a function of a change in amplitude of a signal of the active encoder and a change in amplitude of a signal of the passive encoder.

14. The method as recited in claim 13 wherein an initial phase of the drive signal is determined by measuring a position of the running member at a first point in time.

15. The method as recited in claim 13 further comprising specifying a different active encoder and a different passive encoder of the plurality of encoders when a certain number of zeros of the signal of the passive encoder has been counted.

16. A method for open-loop control of a drive of a conveyor system for a sheet of printing material in a printing material processing machine, the conveyor system including a running member for a sheet of printing material in a printing material processing machine through evaluation of signals of a plurality of encoders distributed along a transport path of the running member, the method comprising:

progressively sampling the encoders;

specifying an active encoder and a passive encoder of the plurality of encoders; and

generating a drive signal as a function of a change in amplitude of a signal of the active encoder and a change in amplitude of a signal of the passive encoder.

17. A method for closed-loop control of a drive of a conveyor system for a sheet of printing material in a printing material processing machine, the conveyor system including a running member for a sheet of printing material in a printing material processing machine through evaluation of signals of a plurality of encoders distributed along a transport path of the running member, the method comprising:

progressively sampling the encoders;

specifying an active encoder and a passive encoder of the plurality of encoders; and

generating a drive signal as a function of a change in amplitude of a signal of the active encoder and a change in amplitude of a signal of the passive encoder, the drive signal being a measure of an actual value of the position of the running member.