Photovoltaic-photoelectrochemical device and processes

• US 20040003837A1
• Filed: 04/23/2003
• Published: 01/08/2004
• Est. Priority Date: 04/24/2002
• Status: Abandoned Application

• Current Assignee: Heritage Power, LLC
• Original Assignee: AstroPower, Inc. (GE Vernova, Inc.)
• Inventors: Mauk, Michael G.
• Application Number:
  US10/421,377
• Publication Number:
  US 20040003837A1
• Time in Patent Office: Days
• US Class Current: 136/244
• CPC Class Codes: H01G 9/205 comprising a semiconductor electrode comprising AIII-BV compounds with or without impurities, e.g. doping materials
• CPC Class Codes: H01G 9/2068 Panels or arrays of photoelectrochemical cells, e.g. photovoltaic modules based on photoelectrochemical cells
• CPC Class Codes: Y02E 10/542 Dye sensitized solar cells
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

There are provided photovoltaic-photoelectrochemical devices each comprising a diode and a plurality of separate photocathode elements. Preferably, the devices are positioned in a container in which they are at least partially immersed in electrolyte. Preferably, the devices are positioned in a container which has at least one photocathode reaction product vent and at least one anode reaction product vent. Preferably, the devices are positioned in a container which has an internal partial wall extending from a top portion of the container toward, but not reaching, a bottom portion of the container, the internal partial wall being positioned between the photocathode elements and an anode element which is electrically connected to the p-region of the diode. There are also provided photovoltaic-photoelectrochemical methods using such devices, and methods of making such devices.

Claims

1. A photovoltaic-photoelectrochemical device, comprising:

at least one container comprising at least one bottom portion and at least one sidewall portion;

an electrolyte solution positioned in said at least one container, said electrolyte solution comprising at least one electrolyzable compound;

at least one diode comprising at least one n-type region and at least one p-type region, said at least one n-type region and said at least one p-type region being in contact with each other, thereby forming at least one p-n junction; and

a plurality of separate photocathode elements positioned within said at least one container, each said photocathode element being electrically connected with said at least one n-type region, each said photocathode element comprising electrically conductive material, each said photocathode element being at least partially immersed in said electrolyte solution.

2. A photovoltaic-photoelectrochemical device as recited in claim 1, wherein said at least one electrolyzable compound comprises H₂O.

3. A photovoltaic-photoelectrochemical device as recited in claim 1, wherein said at least one diode comprises silicon having at least a first portion thereof doped with at least one n-type dopant to form said at least one n-type region, and at least a second portion thereof doped with at least one p-type dopant to form said at least one p-type region.

4. A photovoltaic-photoelectrochemical device as recited in claim 1, wherein said at least one diode comprises a doped polycrystalline material.

5. A photovoltaic-photoelectrochemical device as recited in claim 1, wherein each of said photocathode elements are substantially transparent to at least infrared light.

6. A photovoltaic-photoelectrochemical device as recited in claim 1, wherein two or more of said photocathode elements each comprise at least one material selected from the group consisting of InGaP, GaP, GaN and InGaN.

7. A photovoltaic-photoelectrochemical device as recited in claim 1, wherein said electrolyte solution comprises at least one acidic compound.

8. A photovoltaic-photoelectrochemical device as recited in claim 1, further comprising at least one anode element which is electrically connected to said at least one p-type region.

9. A photovoltaic-photoelectrochemical device as recited in claim 8, wherein said at least one container further comprises at least one top portion, and at least one photocathode reaction product vent and said at least one anode reaction product vent are formed in said at least one top portion.

10. A photovoltaic-photoelectrochemical device as recited in claim 8, wherein said at least one container further comprises at least one top portion, and said at least one container further comprises at least one internal partial wall extending from said at least one top portion toward, but not reaching, said at least one bottom portion, said at least one internal partial wall being positioned between said plurality of separate photocathode elements and said at least one anode element.

11. A photovoltaic-photoelectrochemical device as recited in claim 1, further comprising at least one metal material or semiconductor material formed on said photocathode elements.

12. A photovoltaic-photoelectrochemical device as recited in claim 11, wherein said metal material comprises platinum.

13. A photovoltaic-photoelectrochemical device, comprising:

at least one container comprising at least one bottom portion, at least one sidewall portion and at least one top portion, at least one photocathode reaction product vent and at least one anode reaction product vent being formed in said at least one container, said at least one container defining an internal volume which is substantially gas-tight, with the exception of said at least one photocathode reaction product vent and said at least one anode reaction product vent;

at least one diode comprising at least one n-type region and at least one p-type region, said at least one n-type region and said at least one p-type region being in contact with each other, so as to form at least one p-n junction; and

a plurality of separate photocathode elements positioned within said at least one container, each said photocathode element being electrically connected with said at least one n-type region, each said photocathode element comprising electrically conductive material.

14. A photovoltaic-photoelectrochemical device as recited in claim 13, wherein said device further comprises at least one anode element, and said at least one container further comprises at least one internal partial wall extending from said at least one top portion toward, but not reaching, said at least one bottom portion, said at least one internal partial wall being positioned between said plurality of separate photocathode elements and said at least one anode element.

15. A photovoltaic-photoelectrochemical device, comprising:

at least one container comprising at least one bottom portion, at least one sidewall portion and at least one top portion;

at least one diode comprising at least one n-type region and at least one p-type region, said at least one n-type region and said at least one p-type region being in contact with each other, so as to form at least one p-n junction;

a plurality of separate photocathode elements positioned within said at least one container, each said photocathode element being electrically connected with said at least one n-type region, each said photocathode element comprising electrically conductive material; and

at least one anode element which is electrically connected to said at least one p-type region,

said at least one container further comprising at least one internal partial wall extending from said at least one top portion toward, but not reaching, said at least one bottom portion, said at least one internal partial wall being positioned between said plurality of separate photocathode elements and said at least one anode element.

16. A photovoltaic-photoelectrochemical device, comprising:

at least one diode, said at least one diode comprising a doped polycrystalline material and having at least one n-type region and at least one p-type region, said at least one n-type region and said at least one p-type region being in contact with each other, so as to form a p-n junction; and

a plurality of separate photocathode elements, each said photocathode element being electrically connected with said at least one n-type region, each said photocathode element comprising electrically conductive material.

17. A photovoltaic-photoelectrochemical device as recited in claim 16, wherein said polycrystalline material is polysilicon.

18. A photovoltaic-photoelectrochemical process, comprising:

subjecting to light at least one diode, said at least one diode comprising at least one n-type region and at least one p-type region, said at least one n-type region and said at least one p-type region being in contact with each other, thereby forming at least one p-n junction, said at least one n-type region being electrically connected with a plurality of separate photocathode elements, each said photocathode element comprising electrically conductive material, said plurality of photocathode elements being positioned in at least one container, said at least one container comprising at least one bottom portion and at least one sidewall portion, an electrolyte solution being positioned in said container, said electrolyte solution comprising at least one electrolyzable compound, each said photocathode element being at least partially immersed in said electrolyte solution.

19. A method of making a photovoltaic-photoelectrochemical device, comprising:

doping at least a first region of a semiconductor substrate with at least one p-dopant to form at least one p-type region of a diode;

doping at least a second region of said semiconductor substrate with at least one n-dopant to form at least one n-type region of said diode, said at least one n-type region and said at least one p-type region being in contact with each other, thereby forming at least one p-n junction;

epitaxially forming a plurality of separate photocathode elements on said diode, each said photocathode element comprising electrically conductive material and being electrically connected with said at least one n-type region; and

at least partially immersing said photocathode elements in an electrolyte solution positioned in a container, said container comprising at least one bottom portion and at least one sidewall portion, said electrolyte solution comprising at least one electrolyzable compound.

20. A method as recited in claim 19, wherein said doping at least a first region is conducted before said doping at least a second region.

21. A method as recited in claim 19, wherein said doping at least a second region results from said epitaxially forming a plurality of separate photocathode elements.

22. A method as recited in claim 19, wherein a portion of said doping at least a second region results from said epitaxially forming a plurality of separate photocathode elements.

23. A method as recited in claim 19, further comprising epitaxially forming at least one intermediate layer on said at least one n-type region prior to said epitaxially forming a plurality of separate photocathode elements, whereby said at least one intermediate layer is positioned between said at least one n-type region and said photocathode elements.

24. A method as recited in claim 23, wherein said doping at least a second region results from said epitaxially forming said at least one intermediate layer.

25. A method as recited in claim 23, wherein a portion of said doping at least a second region results from said epitaxially forming said at least one intermediate layer.

26. A method as recited in claim 19, wherein said epitaxially forming a plurality of separate photocathode elements is performed by chemical vapor deposition.

27. A method as recited in claim 23, wherein said epitaxially forming at least one intermediate layer is performed by close-spaced vapor transport.

28. A method as recited in claim 23, wherein said epitaxially forming a plurality of separate photocathode elements is performed by liquid phase epitaxy.

29. A method of making a photovoltaic-photoelectrochemical device, comprising:

doping at least a first region of a polycrystalline semiconductor substrate with at least one p-dopant to form at least one p-type region of a diode;

doping at least a second region of said polycrystalline semiconductor substrate with at least one n-dopant to form at least one n-type region of said diode, said at least one n-type region and said at least one p-type region being in contact with each other, thereby forming at least one p-n junction; and

epitaxially forming a plurality of separate photocathode elements on said diode, each said photocathode element comprising electrically conductive material and being electrically connected with said at least one n-type region.

30. A method of making a photovoltaic-photoelectrochemical device, comprising:

doping at least a first region of a semiconductor substrate with at least one p-dopant to form at least one p-type region of a diode;

doping at least a second region of said semiconductor substrate with at least one n-dopant to form at least one n-type region of said diode, said at least one n-type region and said at least one p-type region being in contact with each other, thereby forming at least one p-n junction;

epitaxially forming a plurality of separate photocathode elements on said diode, each said photocathode element comprising electrically conductive material and being electrically connected with said at least one n-type region; and

positioning said diode and said photocathode elements in a container comprising at least one bottom portion, at least one sidewall portion and at least one top portion, at least one photocathode reaction product vent and at least one anode reaction product vent being formed in said container, said container defining an internal volume which is substantially gas-tight, with the exception of said at least one photocathode reaction product vent and said at least one anode reaction product vent.

31. A method of making a photovoltaic-photoelectrochemical device, comprising:

doping at least a first region of a semiconductor substrate with at least one p-dopant to form at least one p-type region of a diode;

doping at least a second region of said semiconductor substrate with at least one n-dopant to form at least one n-type region of said diode, said at least one n-type region and said at least one p-type region being in contact with each other, thereby forming at least one p-n junction;

epitaxially forming a plurality of separate photocathode elements on said diode, each said photocathode element comprising electrically conductive material and being electrically connected with said at least one n-type region;

electrically connecting said at least one p-type region to at least one anode element; and

positioning said diode, said photocathode elements and said at least one anode element in a container, said container comprising at least one bottom portion, at least one sidewall portion, at least one top portion, and at least one internal partial wall extending from said at least one top portion toward, but not reaching, said at least one bottom portion, such that said at least one internal partial wall is positioned between said plurality of separate photocathode elements and said at least one anode element.