Tester for a plurality of circuit breakers having a range of rated currents and multiple trip functions

• US 20040012393A1
• Filed: 07/17/2002
• Published: 01/22/2004
• Est. Priority Date: 07/17/2002
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: McCormick, James M., Schmalz, Steven C., Walz, Michael F.
• Granted Patent: US 6,744,260 B2
• Time in Patent Office: Days
• US Class Current: 324/424
• CPC Class Codes: G01R 31/3277 of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 3/044 Checking correct functioning of protective arrangements, e.g. by simulating a fault for differential current circuit breakers H02H3/335

Abstract

A tester for in situ testing of a plurality of circuit breakers having a range of rated currents and multiple trip functions, includes a plurality of power resistors of known impedance, an electronic switch associated with each power resistor connecting the resistor in series with the load terminal of the circuit breaker under test, and a controller that turns on a number of the switches selected to collectively draw through the associated power resistors a test current that is a function of the rated current and sufficient to trip the circuit breaker within a selected time window. Turn on of the electronic switches is also controlled to generate a current waveform appropriate for the trip function being tested. In a self test mode, the value of each of the power resistors is verified as being within limits.

Claims

1. A tester for testing a plurality of circuit breakers each having a line terminal, a load terminal and a designated rated current within a range of rated currents, the tester comprising:

a plurality of load elements each having known fixed impedance;

an electronic switch associated with each load element connecting when turned on the associated load element in series with the load terminal of one of the plurality of circuit breakers under test and in parallel with any other load elements connected in series with the load terminal; and

a controller for turning on a number of the electronic switches selected to collectively draw through the associated load elements a combined test current selected as a function of the designated rated current for the circuit breaker under test and sufficient to trip the circuit breaker under test open.

2. The tester of claim 1 wherein the controller has indicator means providing an indication of test results.

3. The tester of claim 2 wherein the controller has a power circuit connected to the line terminal of the circuit breaker under test and the indicator means comprises an electrically energized indicator.

4. The tester of claim 3 wherein the controller has arming means responsive to voltage on the load terminal of the circuit breaker under test and wherein the indicator means provides an indication that the tester is not ready to perform a test when the voltage on the load terminal is substantially zero.

5. The tester of claim 1 wherein the controller has means confirming that the load terminal of the circuit breaker under test has sufficient voltage to indicate that the circuit breaker under test is closed prior to turning on any of the electronic switches.

6. The tester of claim 1 adapted for the plurality of circuit breakers having delayed trip and arc fault protection functions for ac systems, and wherein the controller includes means turning on the electronic switches for every half cycle to test the delayed trip protection function, and means turning on the electronic switches on for less than every half cycle to test the arc fault detection function.

7. The tester of claim 6 wherein the means turning on the number of electronic switches turns on the number of electronic switches only on half cycles of one plurality for testing the arc fault protection functions.

8. The tester of claim 6 wherein the controller includes a fullwave rectifier rectifying current drawn by the load elements and a zero crossing detector to synchronize turning on of the electronic switches with the ac half cycles.

9. The tester of claim 1 adapted for the plurality of circuit breakers having delayed trip and arc fault protection functions wherein the controller includes means turning on a first number of electronic switches for testing the delayed trip protection function of a circuit breaker of a test and a second number of the electronic switches for testing the arc fault protection function of that same circuit breaker.

10. The tester of claim 1 adapted for the plurality of circuit breakers having delayed trip and arc fault protection functions wherein the controller comprises means indicating test failure when the circuit breaker under test does not trip within a selected time window beginning a predetermined time after testing initiation.

11. The tester of claim 10 wherein the means indicating test failure comprises means responsive to the voltage on the load terminal of the circuit breaker under test going to substantially zero before the selected time window opens and means responsive to voltage of the load terminal of the circuit breaker under test remaining sufficient to indicate that the circuit breaker under test is still closed after the selected time window closes.

12. The tester of claim 11 wherein the controller includes a power circuit energized from the line terminal of the circuit breaker under test and means indicating test failure is electrically energized from the line terminal of the circuit breaker under test.

13. The tester of claim 1 wherein the controller has a test mode and includes test means testing the impedance of the load elements.

14. The tester of claim 13 wherein the test means includes means confirming that voltage on the load terminal of the circuit breaker under test is not substantially zero, means sequentially turning on one electronic switch at a time to place the associated load element in series with the load terminal of the circuit breaker under test and means checking that the voltage across the associated load element remains within a selected range.