Light source unit and wavelength stabilizing control method, exposure apparatus and exposure method, method of making exposure apparatus, and device manufacturing method and device
First Claim
1. A light source unit that generates light with a single wavelength, said light source unit comprising:
- a light generating portion which generates light with a single wavelength;
a fiber group made up of a plurality of optical fibers arranged in parallel on an output side of said light generating portion; and
a light amount control unit which controls light amount emitted from said optical fiber group by individually turning on/off light output from each optical fiber of said optical fiber group.
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Accused Products
Abstract
The light source unit (16) comprises a single wavelength oscillation light source (160A), a light generating portion (160) which has an optical modulator (160C) converting and emitting light from the light source into a pulse light, a light amplifying portion (161) made up of an optical fiber group that each has a fiber amplifier to amplify the pulse light from the optical modulator, and a light amount controller (16C). The light amount controller (16C) performs a step-by-step light amount control by individually turning on/off the light output of each fiber making up the optical fiber group, and a light amount control of controlling at least either of the frequency or the peak power of the emitted pulse light of the optical modulator. Accordingly, in addition to the step-by-step light amount control, fine adjustment of the light amount in between the steps becomes possible due to the control of at least either the frequency or the peak power of the pulse light, and if the set light amount is within a predetermined range, the light amount can be made to coincide with the set light amount.
86 Citations
105 Claims
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1. A light source unit that generates light with a single wavelength, said light source unit comprising:
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a light generating portion which generates light with a single wavelength;
a fiber group made up of a plurality of optical fibers arranged in parallel on an output side of said light generating portion; and
a light amount control unit which controls light amount emitted from said optical fiber group by individually turning on/off light output from each optical fiber of said optical fiber group. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21)
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22. A light source unit that generates light with a single wavelength, said light source comprising:
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a light generating portion that has a light source which generates said light with a single wavelength and an optical modulator which converts light from said light source into a pulse light with a predetermined frequency and emits said pulse light;
a light amplifying portion which includes at least one fiber amplifier to amplify said pulse light generated by said light generating portion; and
a light amount control unit which controls light amount output from said fiber amplifier by controlling a frequency of said pulse light emitted from said optical modulator. - View Dependent Claims (23, 24, 25, 26, 27, 28, 29, 30, 40, 41, 42)
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31. A light source unit that generates light with a single wavelength, said light source unit comprising:
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a light generating portion that has a light source which generates light with a single wavelength and an optical modulator which converts light from said light source into a pulse light with a predetermined frequency and emits said pulse light;
a light amplifying portion which includes at least one fiber amplifier to amplify said pulse light generated by said light generating portion; and
a light amount control unit which controls light amount output from said light amplifying portion by controlling a peak power of said pulse light emitted from said optical modulator. - View Dependent Claims (32, 33, 34, 35, 36, 37, 38, 39)
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43. A light source unit, said unit comprising:
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a laser light source which oscillates a laser beam;
a beam monitor mechanism which monitors the optical properties of said laser beam related to wavelength stabilizing to maintain a center wavelength of said laser beam to a predetermined set wavelength; and
a first control unit which performs wavelength calibration based on temperature dependence data of detection reference wavelength of said beam monitor mechanism. - View Dependent Claims (44, 45, 46, 47, 48, 49, 50, 51, 52)
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53. A light source unit, said unit comprising:
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a plurality of optical fibers;
a polarization adjustment unit which orderly arranges a polarized state of a plurality of light beams with the same wavelength having passed through said plurality of optical fibers; and
a polarized direction conversion unit which converts all light beams having passed through said plurality of optical fibers into a plurality of linearly polarized light beams that have the same polarized direction. - View Dependent Claims (54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65)
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66. A light source unit, said unit comprising:
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a light amplifying unit which includes an optical waveguiding member mainly made of any one of phosphate glass and bismuth oxide glass doped with a rare-earth element, and amplifies incident light; and
a wavelength conversion unit which converts a wavelength of light emitted from said light amplifying unit. - View Dependent Claims (67, 68, 69, 70, 101)
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71. A wavelength stabilizing control method to maintain a center wavelength of a laser beam oscillated from a laser light source to a predetermined set wavelength, said wavelength stabilizing control method including:
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a first step of measuring in advance temperature dependence of a detection reference wavelength of a wavelength detection unit used to detect a wavelength of said laser beam;
a second step of performing an absolute wavelength calibration to make said detection reference wavelength of said wavelength detection unit almost coincide with an absolute wavelength provided from an absolute wavelength provision source, said absolute wavelength close to said set wavelength; and
a third step of setting said detection reference wavelength of said wavelength detection unit to said set wavelength, based on said temperature dependence obtained in said first step. - View Dependent Claims (72, 73, 74, 75, 76)
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77. An exposure apparatus which transfers a pattern formed on a mask onto a substrate, said exposure apparatus comprising:
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a light generating portion which generates a single wavelength laser beam within a range of infrared to visible region;
a fiber group made up of a plurality of optical fibers arranged in parallel on an output side of said light generating portion;
a light amount control unit which controls light amount emitted from said optical fiber group by individually turning on/off light output from each optical fiber of said optical fiber group;
a wavelength conversion portion which converts a wavelength of said laser beam emitted from said each optical fiber and emits ultraviolet light which is a harmonic wave of said laser beam; and
an illumination optical system which illuminates said ultraviolet light emitted from said wavelength conversion portion onto said mask as an illumination light for exposure. - View Dependent Claims (78, 79, 80, 102, 103)
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81. An exposure apparatus which transfers a pattern formed on a mask onto a substrate, said exposure apparatus comprising:
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a light generating portion that has a light source which generates light with a single wavelength and an optical modulator which converts light from said light source into a pulse light with a predetermined frequency and emits said pulse light, and generates a laser beam having a single wavelength within a range of infrared to visible region;
a light amplifying portion which includes at least one fiber amplifier to amplify a pulse light generated in said light generating portion;
a light amount control unit which controls light amount output from said fiber amplifier by controlling a frequency of said pulse light emitted from said optical modulator;
a wavelength conversion portion which converts wavelength of said laser beam emitted from said light amplifying portion and emits ultraviolet light which is a harmonic wave of said laser beam; and
an illumination optical system which illuminates said ultraviolet light emitted from said wavelength conversion portion onto said mask as an illumination light for exposure. - View Dependent Claims (82)
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83. An exposure apparatus which transfers a pattern formed on a mask onto a substrate, said exposure apparatus comprising:
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a light generating portion that has a light source which generates light with a single wavelength and an optical modulator which converts light from said light source into a pulse light with a predetermined frequency and emits said pulse light, and generates a laser beam having a single wavelength within a range of infrared to visible region;
a light amplifying portion which includes at least one fiber amplifier to amplify a pulse light generated in said light generating portion;
a light amount control unit which controls light amount output from said light amplifying portion by controlling a peak power of said pulse light emitted from said optical modulator;
a wavelength conversion portion which converts a wavelength of said laser beam emitted from said light amplifying portion and emits ultraviolet light which is a harmonic wave of said laser beam; and
an illumination optical system which illuminates said ultraviolet light emitted from said wavelength conversion portion onto said mask as an illumination light for exposure.
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84. An exposure apparatus which repeatedly transfers a pattern formed on a mask onto a substrate, said exposure apparatus comprising:
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a light generating portion that has a light source which generates light with a single wavelength and an optical modulator which converts light from said light source into a pulse light;
a light amplifying portion which includes at least one fiber amplifier to amplify a pulse light generated in said light generating portion;
a control unit which controls at least one of a frequency and a peak power of said pulse light via said optical modulator in accordance with a position of an area subject to exposure on said substrate, when said substrate is exposed via said mask by irradiating said amplified pulse light on said mask. - View Dependent Claims (86)
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85. An exposure apparatus which transfers a pattern formed on a mask onto a substrate, said exposure apparatus comprising:
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a light generating portion that has a light source which generates light with a single wavelength and an optical modulator which converts light from said light source into a pulse light;
a light amplifying portion made up of a plurality of optical paths arranged in parallel on an output side of said light generating portion, said optical paths including at least one fiber amplifier to amplify said pulse light; and
a control unit which controls light amount of said pulse light emitted from said light amplifying portion by individually turning on/off light output from said plurality of optical paths respectively, when said substrate is exposed via said mask by irradiating said pulse light emitted from said light amplifying portion on said mask.
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87. An exposure apparatus which illuminates a mask with a laser beam and transfers a pattern of said mask onto a substrate, said exposure apparatus comprising:
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a light source unit that has a laser light source oscillating said laser beam, a beam monitor mechanism which monitors optical properties of said laser beam related to wavelength stabilizing in order to maintain said center wavelength of laser beam at a predetermined set wavelength, and an absolute wavelength provision source which provides an absolute wavelength close to said set wavelength;
a memory unit where a temperature dependence map is stored, said temperature dependence map made up of measurement data on both a center wavelength of said laser beam oscillated from said laser light source and a temperature dependence of a detection reference wavelength of said beam monitor mechanism;
a first control unit which performs an absolute wavelength calibration to make a detection reference wavelength of said beam monitor mechanism almost coincide with an absolute wavelength provided from said absolute wavelength provision source, and also performs a set wavelength calibration to make said detection reference wavelength coincide with said set wavelength based on said temperature dependence map; and
a second control unit which exposes said substrate via said mask by irradiating said laser beam on said mask, while performing feedback control on a wavelength of a laser beam emitted from said light source unit based on monitoring results of said beam monitor mechanism which has completed said set wavelength calibration. - View Dependent Claims (88, 89, 90)
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91. An exposure apparatus that exposes a substrate coated with a photosensitive agent with an energy beam, said exposure apparatus comprising:
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a beam source which generates said energy beam;
a wavelength changing unit which changes a wavelength of said energy beam emitted from said beam source; and
an exposure amount control unit which controls an exposure amount provided to said substrate in accordance with an amount of change in sensitivity properties of said photosensitive agent due to a change in wavelength, when said wavelength is changed by said wavelength changing unit.
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92. An exposure apparatus which transfers a predetermined pattern onto a substrate by irradiating an exposure beam onto said substrate, said exposure apparatus comprising:
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a plurality of optical fibers that emit light which wavelength is in one of an infrared and a visible region;
a polarization adjustment unit which orderly arranges a polarized state of a plurality of light beams with the same wavelength having passed through said plurality of optical fibers;
a polarized direction conversion unit which converts all light beams having passed through said plurality of optical fibers into a plurality of linearly polarized light beams that have the same polarized direction;
a wavelength conversion unit which performs wavelength conversion on light beams emitted from said polarized direction conversion unit by said light beams passing through at least one nonlinear optical crystal to emit light having a wavelength in an ultraviolet region; and
an optical system which irradiates light emitted from said wavelength conversion unit onto said substrate as said exposure beam.
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93. An exposure apparatus that forms a predetermined pattern by irradiating an exposure light on a substrate, said exposure apparatus comprising:
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a light amplifying unit which includes an optical waveguiding member mainly made of one of phosphate glass and bismuth oxide glass doped with a rare-earth element, and amplifies incident light;
a wavelength conversion unit which converts a wavelength of light emitted from said light amplifying unit; and
an optical system which irradiates light emitted from said wavelength conversion unit onto said substrate as said exposure light. - View Dependent Claims (94, 95)
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96. An exposure method which repeatedly transfers a pattern formed on a mask onto a substrate, said exposure method including:
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a first step of amplifying a pulse light using a fiber amplifier at least once;
a second step of exposing an area subject to exposure on said substrate via said mask by irradiating said amplified pulse light onto said mask; and
a third step of converting a laser beam emitted from a light source to said pulse light and controlling at least one of a frequency and a peak power of said pulse light in accordance with a position of said area subject to exposure on said substrate, prior to said first step. - View Dependent Claims (97, 98)
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99. An exposure method which forms a predetermined pattern on a substrate by exposing said substrate with a laser beam, said exposure method including:
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a first step which sequentially performs sub-steps of;
a first sub-step of measuring a temperature dependence of a detection reference wavelength in a wavelength detection unit used to detect a wavelength of said laser beam, a second sub-step of performing absolute wavelength calibration to make said detection reference wavelength of said wavelength detection unit almost coincide with an absolute wavelength provided from an absolute wavelength provision source, said absolute wavelength close to a set wavelength, and a third sub-step of setting said detection reference wavelength of said wavelength detection unit to said set wavelength, based on said temperature dependence obtained in said first sub-step, and after these sub-steps are completed, a second step of repeatedly performing exposure on said substrate with said laser beam, while controlling a wavelength of said laser beam from said laser light source based on detection results of said wavelength detection unit which said detection reference wavelength is set at said set wavelength in said third sub-step. - View Dependent Claims (100, 104, 105)
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Specification