Sterilisation process and apparatus therefor

• US 20040022673A1
• Filed: 01/24/2003
• Published: 02/05/2004
• Est. Priority Date: 07/26/2000
• Status: Abandoned Application

• Current Assignee: Q Plasma Technologies Limited
• Original Assignee: Q Plasma Technologies Limited
• Inventors: Protic, Jacques
• Application Number:
  US10/332,992
• Publication Number:
  US 20040022673A1
• Time in Patent Office: Days
• US Class Current: 422/28
• CPC Class Codes: A61L 2/20 Gaseous substances, e.g. vapours
• CPC Class Codes: A61L 2/202 Ozone
• CPC Class Codes: A61L 2/204 Formaldehyde
• CPC Class Codes: A61L 2/22 Phase substances, e.g. smokes, aerosols or sprayed or atomised substances
• CPC Class Codes: A61L 2202/122 Chambers for sterilisation
• CPC Class Codes: A61L 2202/24 Medical instruments, e.g. endoscopes, catheters, sharps

Abstract

The invention provides a sterilization process which is not carried out in a vacuum, including the steps of introducing an oxidizing agent in a gaseous state into a sterilization chamber or area to be sterilized, and introducing gas plasma into the sterilization chamber or area to be sterilized. An apparatus for carrying out the process is disclosed.

Claims

1. A sterilisation process which is not carried out in a vacuum including the steps of:

introducing an oxidising agent in a gaseous or vaporised state into a sterilisation chamber or area to be sterilised; and

introducing gas plasma into the sterilisation chamber or area to be sterilised.

2. A sterilisation process as claimed in claim 1, wherein the oxidising agent is an aldehyde.

3. A sterilisation process as claimed in claim 2, wherein the aldehyde is formalin.

4. A sterilisation process as claimed in claim 3, wherein the formalin has a concentration of 10-40% ww.

5. A sterilisation process as claimed in claim 4, wherein the formalin has a concentration of 35% ww.

6. A sterilisation process as claimed in claim 3, 4 or 5, wherein 1-10 ml of formalin is introduced per cubic metre of effective sterilisation chamber volume or area to be sterilised.

7. A sterilisation process as claimed in claim 6, wherein 3 ml of formalin is introduced per cubic metre of effective sterilisation chamber volume or area to be sterilised.

8. A sterilisation process as claimed in claim 1, wherein the oxidising agent is peracetic acid.

9. A sterilisation process as claimed in claim 8, wherein the peracetic acid has a concentration of 3-20% ww.

10. A sterilisation process as claimed in claim 9, wherein the peracetic acid used has a concentration of 12% ww.

11. A sterilisation process as claimed in any one of claims 7 to 10, wherein 1-10 ml of peracetic acid is introduced per cubic metre of effective sterilisation chamber volume or area to be sterilised.

12. A sterilisation process as claimed in claim 11, wherein 3 ml of peracetic acid is introduced per cubic metre of effective sterilisation chamber volume or area to be sterilised.

13. A sterilisation process as claimed in any one of claims 2 to 7, wherein the sterilisation process, subsequent to the introduction of plasma, further includes the step of introducing ozone into the sterilising chamber or area to be sterilised.

14. A sterilisation process as claimed in any one of the preceding claims, further including the step of neutralising any harmful residue by passing same through a carbon filter.

15. A sterilisation process as claimed in any one of the preceding claims, wherein prior to introducing plasma into the sterilisation chamber or area to be sterilised, the oxidising agent is re-circulated within the sterilising chamber or area to be sterilised for a period of 5 to 15 minutes.

16. A sterilisation process as claimed in claim 15, wherein the oxidising agent is re-circulated for a period of 10 minutes.

17. A sterilisation process as claimed in any one of the preceding claims, wherein gas plasma is introduced into the sterilisation chamber or area to be sterilised for 5-180 minutes.

18. A sterilisation process as claimed in claim 17, wherein the plasma is introduced for 20 minutes.

19. A sterilisation process as claimed in any one of the preceding claims, wherein during the duration of the plasma introducing stage, the gas within the sterilisation chamber or area to be sterilised is re-circulated.

20. A sterilisation process as claimed in any one of the preceding claims, wherein during the introduction of plasma, the pressure within the sterilisation chamber or area to be sterilised is maintained between 1-100, preferably 10 pascals.

21. A sterilisation process as claimed in any one of the preceding claims, wherein during the introduction of plasma the temperature within the sterilisation chamber or area to be sterilised is maintained from 25°

C. to 66°

C.

23. A sterilisation process as claimed in any one of the preceding claims, wherein the temperature within the sterilisation chamber or area to be sterilised prior to the introduction or production of plasma is maintained from 22°

C. to 45°

C.

24. A sterilisation process as claimed in any one of the preceding claims, further including the step of adding at least one sterilising agent into the gas stream from which the gas plasma is to be generated.

25. A sterilisation process of claim 24, wherein the at least one sterilising agent is added after 20 minutes of plasma production.

26. A sterilisation process as claimed in claims 24 or 25, wherein the at least one sterilising agent is selected from the group consisting of hydrogen peroxide, iodine, chlorine hypochlorates and aldehydes.

27. A sterilisation apparatus when used to carry out the sterilisation process as claimed by any one of the preceding claims, the sterilisation apparatus being provided with a sterilisation chamber or being connectable to an area to be sterilised and including:

means for providing the sterilisation chamber or area to be sterilised with an oxidising agent in a gaseous or vapour state; and

means for introducing or generating plasma within the sterilisation chamber or area to be sterilised.

28. A sterilisation apparatus as claimed in claim 27, wherein the sterilisation apparatus further includes means for re-circulating the air within the sterilisation chamber or area to be sterilised.

29. A sterilisation apparatus as claimed in any one of claims 27 or 28, further including means for neutralising any harmful residue within the sterilisation chamber or area to be sterilised.

30. A sterilisation apparatus as claimed in claim 29, wherein the means for neutralising the harmful residue, subsequent to the production of plasma, include ozone producing means which dispense ozone into the sterilisation chamber or area to be sterilised.

31. A sterilisation apparatus as claimed in claim 29 or 30, wherein the neutralisation means include a carbon filter through which air from the sterilisation chamber or area to be sterilised is drawn.

32. A sterilisation apparatus as claimed in claim 29 to 31, wherein the neutralisation means includes means for flushing the sterilisation chamber or area to be sterilised with clean air.

33. A sterilisation apparatus as claimed in claim 32, wherein the means for flushing the sterilisation chamber or area to be sterilised with clean air include a ULPA filter through which air from outside the sterilisation chamber or area to be sterilised is drawn.

34. A sterilisation apparatus as claimed in any one of claims 27 to 33, wherein the sterilisation apparatus is portable.

35. A sterilisation apparatus as claimed in any one of claims 27 to 34, wherein the plasma generating means are isolated and/or sealed such that they cannot come into direct contact with the items to be sterilised.

36. A sterilisation apparatus as claimed in any one of claims 27 to 35, wherein the apparatus further includes means for adding at least one sterilising agent into the means for introducing or generating plasma within the sterilisation chamber or area to be sterilised.

37. A sterilisation apparatus as claimed in claim 28, wherein the means for re-circulating the air within the sterilisation chamber or area to be sterilised are connectable to the opening of a lumen of an article being sterilised such that air/gas can be drawn therethrough.

22. A sterilisation process as claimed in 21, wherein during the introduction of plasma the temperature within the sterilisation chamber or area to be sterilised is maintained at 50°

C. or within +/−

3°

C. thereof.