Implantable braided stroke preventing device and method of manufacturing

• US 20040024416A1
• Filed: 12/20/2002
• Published: 02/05/2004
• Est. Priority Date: 07/17/2000
• Status: Abandoned Application

• Current Assignee: Surpass Medical Ltd. (Stryker Corporation)
• Original Assignee: Surpass Medical Ltd. (Stryker Corporation)
• Inventors: Yodfat, Ofer, Grad, Ygael
• Application Number:
  US10/311,876
• Publication Number:
  US 20040024416A1
• Time in Patent Office: Days
• US Class Current: 606/200
• CPC Class Codes: A61F 2/01 Filters implantable into blood vessels
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2002/018 made from tubes or sheets of material, e.g. by etching or laser-cutting
• CPC Class Codes: A61F 2230/0006 circular
• CPC Class Codes: A61F 2230/0069 cylindrical
• CPC Class Codes: A61F 2230/0078 hyperboloidal
• CPC Class Codes: A61F 2250/0015 differing in density or specific weight
• CPC Class Codes: A61F 2250/0039 differing in diameter

Abstract

An implantable deflecting device for positioning in the vicinity of an arterial bifurcation for causing embolic material flowing toward a first branch of the bifurcation to be deflected into the second branch of the same bifurcation. The device comprises a deflecting filtering element suitable to deflect the flow of embolic material flowing toward said second branch, while filtering the blood flowing toward said first branch. The device comprising a braided tubular body having a contracted state with a first diameter, and an expanded state having a second diameter greater than said first diameter.

Claims

1. An implantable deflecting device for positioning in the vicinity of an arterial bifurcation for causing embolic material flowing toward a first branch of the bifurcation to be deflected into the second branch of the same bifurcation, comprising a deflecting filtering element suitable to deflect the flow of embolic material flowing toward said second branch, while filtering the blood flowing toward said first branch, said device comprising a braided tubular body having a contracted state with a first diameter, and an expanded state having a second diameter greater than said first diameter.

2. An implantable device according to claim 1, for positioning in the vicinity of an artery leading to, or located in, the common carotid artery (CCA) on the one hand, and leading to a non-vital artery on the other hand, comprising a deflecting filtering element suitable to deflect the flow of embolic material flowing toward the CCA, into said non-vital artery, while filtering the blood flowing toward the CCA, said device comprising a braided tubular body having a contracted state with a first diameter, and an expanded state having a second diameter greater than said first diameter.

3. A device according to claim 1 or 2, which is self-expandable.

4. An implantable deflecting device according to any one of claims 1 to 3, wherein the deflecting member generates a flow vector deflecting flow of embolic material into the ECA.

5. A device according to claim 1, wherein the length of a side of its opening after expansion is between 100-500 μ

m, preferably 200-400 μ

m.

6. A device according to claim 1, having a diameter in the expanded state of 3-30 mm.

7. A device according to claim 1, wherein the number of filaments braided is in the range of 40 to 160.

8. A device according to claim 1, having a Porosity Index of 80%-95%, preferably 75%-90%.

9. A device according to claim 1, wherein the braided filaments have a round cross-section having a diameter of 10-50 μ

m, preferably 20-40 μ

m.

10. A device according to claim 1, wherein the braided filaments have a square cross-section before polishing of dimensions 10×

10-50×

50 μ

m, preferably 20×

20-40×

40 μ

m.

11. A device according to claim 1, wherein the filament is made of a material selected from among 316L stainless steel, superelastic Nitinol, and mixtures of different metals and alloys.

12. A device according to claim 11, having a non-constant luminal diameter.

13. A device according to claim 12, wherein the luminal diameter at one extremity is greater than that at the other.

14. A device according to claim 13, wherein both extremities have a luminal diameter greater than its middle.

15. A device according to claim 1, having an axially non-constant porosity index.

22. An implantable device according to claim 1, wherein the filament diameter is such that the Reynolds number for the wire is between 0 and 4, preferably 1 or less.

23. A device according to claim 1, wherein the angle between the filaments of the braiding varies along the longitudinal axis of the device.

24. A device according to claim 1, wherein the initial angle between the filaments of the braiding is 140°

or greater.

25. A device according to claim 24, wherein the angle is between 140°

and 179°

.

26. A device according to claim 25, wherein the angle is between 160°

and 170°

.

27. A device according to claim 1, wherein the final angle, within the body, between the filaments of the braiding, is between 80°

and 100°

.

28. A device according to claim 27, wherein the final angle is about 90°

.

29. A device according to claim 1, wherein the braiding is made of filaments of different diameter.

30. A device according to claim 1, which has essentially conical shape in expanded form.

31. A device according to claim 1 having varying diameters along its longitudinal axis, so as to apply an essentially identical pressure at different locations within the artery.

32. A device according to claim 1, comprising a plurality of locations near its ends at which crossing filaments have been soldered or welded together.

33. A device according to claim 1, further comprising one or more strengthening rings.

34. A device according to claim 1, in which one end of the device is folded back upon itself.

35. A device according to claim 1, in which both ends of the device are folded back upon themselves.

36. A device according to claim 1, in which beads'"'"' are threaded onto the filaments at designated locations during the weaving process.

37. A device according to claim 1, in which some or all of the beads that are formed at the tip of each fiber during the process of cutting the braid with a laser are not removed.

38. A method of manufacturing a device according to claim 1, comprising braiding the device with an angle between filaments larger than the desired angle, changing the length of the device so as to obtain the desired angle, and annealing the metal of the filaments so as to maintain the desired angle.

16. A method for preventing the flow of embolic material flowing toward a first branch of an arterial bifurcation from entering into it, comprising implanting upstream to said bifurcation a deflecting filtering element suitable to deflect the flow of said embolic material into a second branch, said device comprising a braided tubular body having a contracted state with a first diameter, and an expanded state having a second diameter greater than said first diameter.

17. A method for preventing the flow of embolic material flowing in the CCA from accessing the ICA, comprising implanting in the vicinity of a bifurcation of an artery leading to, or located in, the common carotid artery (CCA) on the one hand, and leading to a non-vital artery on the other hand, a deflecting filtering element suitable to deflect the flow of embolic material flowing toward the CCA, into said non-vital artery, while filtering the blood flowing toward the CCA, said device comprising a braided tubular body having a contracted state with a first diameter, and an expanded state having a second diameter greater than said first diameter.

18. A method according to claim 17, wherein the deflecting filtering element is implanted, in the vicinity of the bifurcation of the common carotid artery (CCA) into the internal carotid artery (ICA) and the external carotid artery (ECA).

19. A method for preventing cerebralvascular diseases or their recurrence, comprising implanting in the vicinity of a bifurcation of an artery leading to, or located in, the common carotid artery (CCA) on the one hand, and leading to a non-vital artery on the other hand, a deflecting filtering element suitable to deflect the flow of embolic material flowing toward the CCA, into said non-vital artery, while filtering the blood flowing toward the CCA, said device comprising a braided tubular body having a contracted state with a first diameter, and an expanded state having a second diameter greater than said first diameter.

20. A method according to claim 19, wherein the deflecting filtering element is implanted in the vicinity of the bifurcation of the common carotid artery (CCA) into the internal carotid artery (ICA) and the external carotid artery (ECA)

21. A method according to claim 19 or 20, wherein the cerebralvascular disease is a stroke.

39. An implantable deflecting device for positioning in the vicinity of a bifurcation of an artery leading to, or located in, the common carotid artery (CCA) on the one hand, and leading to a non-vital artery on the other hand, essentially as described and illustrated.