Method of and device for reading optical data code

• US 20040026508A1
• Filed: 06/16/2003
• Published: 02/12/2004
• Est. Priority Date: 06/18/2002
• Status: Active Grant

• Current Assignee: Omron Corporation
• Original Assignee: Omron Corporation
• Inventors: Murata, Takuya, Sakacho, Koji, Nakajima, Katsuki
• Granted Patent: US 6,918,539 B2
• Time in Patent Office: Days
• US Class Current: 235/454
• CPC Class Codes: G06K 7/14 using light without selection of wavelength, e.g. sensing reflected white light G06K7/10831 - G06K7/1097 take precedence

Abstract

A two-dimensional code reader repeats a cycle of ordinary code-reading processes such as taking an image of an optical data code, extracting a two-dimensional code from the image and decoding optical data of the two-dimensional code in the image. A specified evaluation value for the optical data code is obtained from the results of processes carried out prior to the decoding step and stored if the decoding is done successfully. Data which show the changes in the evaluation value with time are displayed. The evaluation value may be compared with a specified warning level and a warning output is made, depending on the result of the comparison.

Claims

1. A method of reading out an optical data code, said method comprising the steps of:

sequentially carrying out image-taking, code-extracting and decoding steps wherein said image-taking step comprises taking an image of an optical data code comprising visually identifiable symbols, said code-extracting step comprises extracting said optical data code in said image by carrying out a specified image processing on said image and said decoding step comprises carrying out a different image processing on said extracted optical data code and decoding optical data represented by said optical data code from results of said different image processing;

obtaining a specified evaluation value for said optical data code in said image from results of processes carried out prior to said decoding step if said decoding step was successful in decoding said optical data;

storing said evaluation value; and

outputting change-showing data showing changes in said evaluation value with time by using said evaluation value and a plurality of earlier evaluation values that were stored previously.

2. The method of claim 1 wherein the step of outputting change-showing data includes the step of displaying said change-showing data in contrast to a specified warning level.

3. The method of claim 1 wherein the code-extracting step comprises the steps of:

carrying out a correlation calculation while scanning a model with a specified pattern contained in said optical data code on said image taken in the image-taking step; and

identifying as extraction position of said optical data code where a correlation value obtained by said correlation calculation exceeds a specified threshold value;

wherein the correlation value obtained at said extraction position is identified as said evaluation value.

4. The method of claim 1 wherein said code-extracting step comprises the step of extracting a specified pattern included in said optical data code from said image taken in the image-taking step;

wherein said evaluation value is obtained by using the number of extractions of the specified pattern in the code-extracting step.

5. The method of claim 1 wherein said decoding step comprises the step of individually identifying small areas each representing a minimum unit of said optical data;

wherein said evaluation value is obtained for at least one item selected from the group consisting of focus arrangement when said image is taken of said optical data code, contrast in said optical data code, size of said small areas, density distribution in said small areas and location of said optical data code by a calculation by using identification results of said small areas and image data inside an image area that includes said optical data code.

6. The method of claim 1 wherein said decoding step comprises the step of individually identifying small areas each representing a minimum unit of said optical data;

wherein the step of obtaining an evaluation value includes the step of calculating a value indicative of degree of error in the step of individually identifying small areas.

7. The method of claim 1 further comprising the steps of:

using evaluation values stored while a plurality of cycles of said image-taking, code-extracting and decoding steps are carried out to predict whether or not said decoding step will be successful after processes of said image-taking, code-extracting and decoding steps are carried out further for a specified number of cycles; and

carrying out a specified warning process if it is predicted that the decoding step will not be successful.

8. A method of reading out an optical data code, said method comprising the steps of:

sequentially carrying out image-taking, code-extracting and decoding steps wherein said image-taking step comprises taking an image of an optical data code comprising visually identifiable symbols, said code-extracting step comprises extracting said optical data code in said image by carrying out a specified image processing on said image and said decoding step comprises carrying out a different image processing on said extracted optical data code and decoding optical data represented by said optical data code from results of said different image processing;

obtaining a specified evaluation value for said optical data code in said image from results of processes carried out prior to said decoding step if said decoding step was successful in decoding said optical data;

comparing said evaluation value with a specified warning level; and

carrying out a specified warning process if said evaluation value reaches said warning level.

9. The method of claim 8 wherein the code-extracting step comprises the steps of:

carrying out a correlation calculation while scanning a model with a specified pattern contained in said optical data code on said image taken in the image-taking step; and

identifying as extraction position of said optical data code where a correlation value obtained by said correlation calculation exceeds a specified threshold value;

wherein the correlation value obtained at said extraction position is identified as said evaluation value.

10. The method of claim 8 wherein said code-extracting step comprises the step of extracting a specified pattern included in said optical data code from said image taken in the image-taking step;

and

wherein said evaluation value is obtained by using the number of extractions of the specified pattern in the code-extracting step.

11. The method of claim 8 wherein said decoding step comprises the step of individually identifying small areas each representing a minimum unit of said optical data;

and

wherein said evaluation value is obtained for at least one item selected from the group consisting of focus arrangement when said image is taken of said optical data code, contrast in said optical data code, size of said small areas, density distribution in said small areas and location of said optical data code by a calculation by using identification results of said small areas and image data inside an image area that includes said optical data code.

12. The method of claim 8 wherein said decoding step comprises the step of individually identifying small areas each representing a minimum unit of said optical data;

and

wherein the step of obtaining an evaluation value includes the step of calculating a value indicative of degree of error in the step of individually identifying small areas.

13. An optical data code reader comprising:

image taking means for taking an image of an optical data code comprising visually identifiable symbols;

image processing means for extracting said optical data code by carrying out a specified image processing on said image;

decoding means for carrying out a different image processing on said extracted optical data code and decoding optical data represented by said optical data code from results of said different image processing;

evaluation value obtaining means for obtaining a specified evaluation value for said optical data code in said image from results of processes carried out by at least one selected from the group consisting of said image processing means and said decoding means if said decoding means was successful in decoding said optical data;

memory means for storing said evaluation value; and

outputting means for generating change-showing data showing changes in said evaluation value with time by using a plurality of evaluation values stored in said memory means.

14. The optical data code reader of claim 13 wherein said outputting means includes display means for displaying a specified warning level.

15. The optical data code reader of claim 13 wherein said image processing means includes:

correlation calculating means for carrying out a correlation calculation while scanning a model with a specified pattern contained in said optical data code on said image taken by said image taking means; and

identifying means for identifying as extraction position of said optical data code where a correlation value obtained by said correlation calculating means exceeds a specified threshold value;

wherein the evaluation value obtaining means stores said correlation value obtained at said extraction position of said optical data code until said different image processing by said decoding means is finished and identifies said stored correlation value as said evaluation value when said decoding means succeeds in decoding the optical data.

16. The optical data code reader of claim 13 wherein said image processing means extracts a specified pattern included in said optical data code from said image taken by said image taking means, and wherein said evaluation value obtaining means calculates said evaluation value by using the number of extractions of the specified pattern.

17. The optical data code reader of claim 13 wherein said decoding means includes means for individually identifying small areas each representing a minimum unit of said optical data;

and wherein said evaluation value obtaining means calculates an evaluation value for at least one item selected from the group consisting of focus arrangement when said image is taken of said optical data code, contrast in said optical data code, size of said small areas, density distribution in said small areas and location of said optical data code by using identification results of said small areas and image data inside an image area that includes said optical data code.

18. The optical data code reader of claim 13 wherein said decoding means includes means for individually identifying small areas each representing a minimum unit of said optical data;

and wherein said evaluation value obtaining means calculates a value indicative of degree of error when said small areas are identified.

19. The optical data code reader of claim 13 further comprising:

predicting means for predicting by using a plurality of evaluation values stored in said memory means whether or not said optical data will be decoded successfully after processes by said image-taking means, said image processing means and said decoding means are carried out for a specified number of cycles; and

warning means for carrying out a specified warning process if said predicting means predicts that it will become impossible to read out the optical data after said specified number of cycles.

20. An optical data code reader comprising:

image taking means for taking an image of an optical data code comprising visually identifiable symbols;

image processing means for extracting said optical data code by carrying out a specified image processing on said image;

decoding means for carrying out a different image processing on said extracted optical data code and decoding optical data represented by said optical data code from results of said different image processing;

evaluation value obtaining means for obtaining a specified evaluation value for said optical data code in said image from results of processes carried out by at least one selected from the group consisting of said image processing means and said decoding means if said decoding means was successful in decoding said optical data;

judging means for judging whether or not said evaluation value obtained by said evaluation value obtaining means has reached a specified warning level; and

warning means for outputting specified warning data when said judging means judges that said evaluation value has reached said warning level.