Lorentz force microelectromechanical system (MEMS) and a method for operating such a MEMS

• US 20040027029A1
• Filed: 08/07/2002
• Published: 02/12/2004
• Est. Priority Date: 08/07/2002
• Status: Abandoned Application

• Current Assignee: Teledyne Licensing, LLC (Teledyne Technologies Incorporated)
• Original Assignee: Innovative Technology Licensing LLC (Teledyne Technologies Incorporated)
• Inventors: DeNatale, Jeffrey F., Borwick, Robert L. III
• Application Number:
  US10/213,951
• Publication Number:
  US 20040027029A1
• Time in Patent Office: Days
• US Class Current: 310/309
• CPC Class Codes: H02N 1/008 Laterally driven motors, e.g. of the comb-drive type

Abstract

A microelectromechanical system (MEMS), formed on a substrate, comprises a utilization device having a first state and a second state, and a Lorentz force actuator having an actuator element coupled to the utilization device. The actuator element is displaceable by the Lorentz force to alter the state of the utilization device from the first state to the second state thereof. An electrostatic device, coupled to the utilization device, is electrically chargeable to electrostatically hold the utilization device in the second state thereof with minimal electrical power consumption. The utilization device may be of any kind including electrical, fluidic, optical or mechanical. For example, the utilization device may comprise an electrical switch, in which case the first state of the utilization device may comprise an open state of the switch and the second state may comprise a closed state of the switch. The bidirectionality of the Lorentz force facilitates opening a MEMS switch whose contacts are stuck and makes possible the design of MEMS switches having double-throw configurations.

Also disclosed is a method for operating a MEMS actuator having an electrically conductive actuator element movable between a first position and a second position. The method comprises the steps of passing an electrical current through the actuator element in a predetermined direction in the presence of an intercepting magnetic field to move the actuator element from the first position toward the second position in response to the action of the Lorentz force, electrostatically holding the actuator element in the second position, and terminating the electrical current through the actuator element.

Claims

1. A microelectromechanical system (MEMS) formed on a substrate, the MEMS comprising:

a utilization device having a first state and a second state;

a Lorentz force actuator comprising an actuator element coupled to the utilization device, the actuator element being displaceable by the Lorentz force to alter the state of the utilization device from the first state to the second state thereof; and

an electrostatic device coupled to the utilization device, the electrostatic device being electrically chargeable to electrostatically hold the utilization device in the second state thereof.

2. The MEMS of claim 1 in which:

the utilization device comprises a device selected from the group consisting of an electrical utilization device, a fluidic utilization device, an optical utilization device and a mechanical utilization device.

3. The MEMS of claim 1 in which:

the utilization device comprises an electrical switch, the first state comprising an open state of the switch and the second state comprising a closed state of the switch.

4. The MEMS of claim 1 in which:

the actuator element of the Lorentz force actuator comprises a suspension.

5. The MEMS of claim 4 in which:

the suspension comprises a beam.

6. The MEMS of claim 5 in which:

the beam comprises opposite ends anchored to the substrate and a deflectable portion between the opposite ends, the deflectable portion of the beam being coupled to the utilization device.

7. The MEMS of claim 4 in which:

the deflectable portion of the suspension is deflectable laterally relative to the substrate.

8. The MEMS of claim 4 in which:

the deflectable portion of the suspension is deflectable vertically relative to the substrate.

9. The MEMS of claim 8 in which:

the electrostatic device comprises a parallel plate capacitor adjacent each of the ends of the suspension, each of the parallel plate capacitors comprising a movable plate attached to the suspension and a fixed plate carried by the substrate.

10. The MEMS of claim 4 in which:

the suspension comprises opposite ends, each of said ends being attached to the substrate by a compliant coupling.

11. The MEMS of claim 10 in which:

the suspension includes a beam stiffer than said compliant couplings.

12. The MEMS of claim 1 in which:

the electrostatic device comprises a parallel plate capacitor.

13. The MEMS of claim 12 in which:

the parallel plate capacitor comprises a fixed plate attached to the substrate and a movable plate coupled to the utilization device.

14. The MEMS of claim 1 in which:

the electrostatic device comprises a comb capacitor.

15. The MEMS of claim 14 in which:

the comb capacitor comprises a plurality of fixed plates interleaved with a plurality of movable plates, the plurality of fixed plates being attached to the substrate and the plurality of movable plates being coupled to the utilization device.

16. The MEMS of claim 1 in which:

the actuator element is displaceable bidirectionally in response to the action of the Lorentz force.

17. The MEMS of claim 16 in which:

the utilization device has a third state; and

the actuator element is displaceable by the Lorentz force in one direction to alter the state of the utilization device from the first state to the second state and in another direction, opposite the one direction, to alter the state of the utilization device from the first state to the third state.

18. The MEMS of claim 17 in which:

the utilization device comprises a double-throw electrical switch.

19. The MEMS of claim 1 in which:

the actuator element comprises a plurality of parallel suspensions, each of the plurality of suspensions comprising opposite ends anchored to the substrate and a deflectable portion between the opposite ends coupled to the utilization device, at least one of the suspensions being electrically conductive.

20. The MEMS of claim 1 in which:

the utilization device comprises an electrical switch, the first state comprising an open state of the switch and the second state comprising a closed state of the switch, the electrical switch including a fixed switch contact carried by the substrate and a movable switch contact mounted adjacent the free end of a cantilever having a fixed end secured to the substrate, the actuator element being coupled to the cantilever.

21. An apparatus comprising:

a MEMS module comprising;

an armature deflectable between a first state and a second state;

a utilization device responsive to the deflection of the armature and movable thereby from a first position corresponding to the first state of the armature, to a second position corresponding to the second state of the armature; and

an electrostatic device coupled to the utilization device;

a first voltage source connectable to the armature for passing an electrical current through the armature;

a second voltage source connectable to the electrostatic device; and

means for producing a magnetic field oriented to intercept the electrical current passing through the armature, the passage of current through the armature causing the armature to deflect from the first state to the second state thereof in response to the action of the Lorentz force, the electrostatic device being electrically chargeable by the second voltage source to electrostatically hold the utilization device in the second position thereof.

22. The apparatus of claim 21 in which:

the first voltage source is connectable to the armature for passing an electrical current through the armature bidirectionally, the passage of current in one direction through the armature causing the armature to deflect from the first state toward the second state in response to the Lorentz force acting in a first direction, and the passage of current in the other direction through the armature causing the armature to deflect from the second state toward the first state in response to the Lorentz force acting in a second direction.

23. The apparatus of claim 21 in which:

the electrostatic device comprises a capacitor including at least one movable plate coupled to the armature and at least one plate fixed relative to the movable plate, the second voltage source being connected across the capacitor.

24. The apparatus of claim 21 in which:

the armature comprises a flexible suspension having fixed ends and a deflectable portion between the fixed ends, the deflectable portion being coupled to the utilization device.

25. A MEMS switch formed on a substrate, the MEMS switch comprising:

an electrically conductive actuator element attached to an electrically conductive anchor structure formed on the substrate, at least a portion of the actuator element being movable relative to the substrate between a rest state and a forced state, the actuator element being adapted to be connected to an electrical power supply through the anchor structure for passing an electrical current through the actuator element, the movable portion of the actuator element carrying an electrical contact means; and

a load circuit terminal means formed on the substrate, the electrical contact means carried by the movable portion of the actuator element confronting said load circuit terminal means and being separated therefrom by a gap in the rest state of the movable portion of the actuator element, and wherein passing an electrical current through the actuator element in the presence of a magnetic field intercepting the electrical current causes the movable portion of the actuator element to move from the rest state to the forced state in response to the action of the Lorentz force to close the gap between the electrical contact means and the load circuit terminal means and to thereby close the MEMS switch.

26. The MEMS switch of claim 25 in which:

the movable portion of the actuator element is coupled to an electrostatic drive chargeable to electrostatically hold the movable portion of the actuator element in the forced state.

27. The MEMS switch of claim 26 in which:

the electrostatic drive comprises a parallel plate capacitor.

28. The MEMS switch of claim 27 in which:

the parallel plate capacitor comprises a pair of plates separated by a gap, the gap separating the plates being larger than the gap separating the electrical contact means from the load circuit terminal means.

29. The MEMS switch of claim 26 in which:

the electrostatic drive comprises a comb capacitor.

30. The MEMS switch of claim 29 in which:

the comb capacitor comprises a plurality of first electrodes interleaved with a plurality of second electrodes, adjacent first and second electrodes being separated by a gap, the gap separating said adjacent first and second electrodes being larger than the gap separating the electrical contact means from the load circuit terminal means.

31. The MEMS switch of claim 25 in which:

the actuator element comprises a flexible beam having opposite ends, the anchor structure comprises an anchor adjacent each of the ends of the beam, the beam being fixed at each of the ends to the corresponding anchor, the beam being suspended over the substrate and including a central portion comprising the movable portion of the actuator element.

32. The MEMS switch of claim 31 in which:

the movable portion of the actuator element is disposed to move laterally relative to the substrate.

33. The MEMS switch of claim 25 in which:

the actuator element comprises a beam having opposite ends, the anchor structure comprises an anchor adjacent each of the ends of the beam, the beam being attached at each of the ends to a corresponding anchor by a compliant suspension, the beam being suspended over the substrate.

34. The MEMS switch of claim 33 in which:

the beam is movable vertically relative to the substrate.

35. The MEMS switch of claim 25 in which:

the load circuit terminal means comprises a pair of spaced apart terminals formed on the substrate; and

the electrical contact means comprises an electrically conductive bridge having spaced apart contact surfaces disposed to engage the pair of spaced apart terminals when the movable portion of the actuator element is moved to the forced state.

36. The MEMS switch of claim 35 in which:

the electrically conductive bridge is carried by a cantilevered arm suspended over the substrate and having an end attached to the movable portion of the actuator element and a free end.

37. The MEMS switch of claim 36 in which:

the electrically conductive bridge is electrically isolated from the cantilevered arm.

38. The MEMS switch of claim 25 in which:

the load circuit terminal means comprises (i) a first load circuit terminal means comprising a first pair of spaced apart terminals and (ii) a second load circuit terminal means comprising a second pair of spaced apart terminal means;

the movable portion of the actuator element being movable between the rest state and a first forced state in response to an electrical current passing through said actuator element in one direction and between the rest state and a second forced state in response to an electrical current passing through said actuator element in an opposite direction; and

the electrical contact means comprises (i) a first electrically conductive bridge having spaced apart contact surfaces disposed to engage the first pair of spaced apart terminals in the first forced state of the movable portion of the actuator element, and (ii) a second electrically conductive bridge having spaced apart contact surfaces disposed to engage the second pair of spaced apart terminals in the second forced state of the movable portion of the actuator element.

39. The MEMS switch of claim 38 in which:

the movable portion of the actuator element is coupled to an electrostatic drive chargeable to electrostatically hold the movable portion of the actuator element in the first or the second forced state.

40. The MEMS switch of claim 38 in which:

the movable portion of the actuator element is coupled to (i) a first electrostatic drive energizable to electrostatically hold the movable portion of the actuator element in the first forced state, and (ii) a second electrostatic drive engergizable to electrostatically hold the movable portion of the actuator element in the second forced state.

41. The MEMS switch of claim 40 in which:

the first and second electrostatic drives comprise parallel plate capacitors.

42. The MEMS switch of claim 40 in which:

the first and second electrostatic drives comprise comb capacitors.

43. The MEMS switch of claim 38 in which:

the first and second electrically conductive bridges are carried by an arm suspended over the substrate and attached to the movable portion of the actuator element.

44. The MEMS switch of claim 43 in which:

the first and second bridges are electrically isolated from the arm.

45. The MEMS switch of claim 43 in which:

a first portion of the arm is supported by a first flexible beam having opposite ends anchored on the substrate and a second portion of the arm is supported by a second flexible beam having opposite ends anchored on the substrate.

46. A method for operating a MEMS actuator, the MEMS actuator comprising an electrically conductive actuator element movable between a first position and a second position, the method comprising the steps of:

passing an electrical current through the actuator element in a predetermined direction in the presence of an intercepting magnetic field to move the actuator element from the first position toward the second position in response to the action of the Lorentz force;

electrostatically holding the actuator element in the second position; and

terminating the electrical current through the actuator element.

47. The method of claim 46 further comprising the step of:

passing an electrical current through the actuator element in a direction opposite said predetermined direction to move the actuator element from the second position toward the first position in response to the action of the Lorentz force.

48. The method of claim 46 further comprising the steps of:

terminating the electrostatic hold of the actuator element; and

passing an electrical current through the actuator element in a direction opposite said predetermined direction to move the actuator element from the second position toward the first position in response to the action of the Lorentz force.

49. The method of claim 46 in which the actuator element is further movable between said first position and a third position opposite said second position, the method further comprising the step of:

passing an electrical current through the actuator element in a direction opposite said predetermined direction to move the actuator element from the first position toward the third position in response to the action of the Lorentz force.