Keypads and key switches

• US 20040031673A1
• Filed: 05/23/2003
• Published: 02/19/2004
• Est. Priority Date: 05/23/2002
• Status: Active Grant

• Current Assignee: Cerence Operating Company (Cerence Inc.)
• Original Assignee: Digit Wireless Incorporated (Microsoft Corporation)
• Inventors: Levy, David H.
• Granted Patent: US 6,911,608 B2
• Time in Patent Office: Days
• US Class Current: 200/521
• CPC Class Codes: H01H 13/702 with contacts carried by or formed from layers in a multilayer structure, e.g. membrane switches
• CPC Class Codes: H01H 13/78 characterised by the contacts or the contact sites
• CPC Class Codes: H01H 13/88 Processes specially adapted for manufacture of rectilinearly movable switches having a plurality of operating members associated with different sets of contacts, e.g. keyboards
• CPC Class Codes: H01H 2209/074 elastomeric
• CPC Class Codes: H01H 2215/008 Part of substrate or membrane
• CPC Class Codes: H01H 2215/036 Metallic disc
• CPC Class Codes: H01H 2217/006 Different feeling for different switch sites
• CPC Class Codes: H01H 2217/012 Two keys simultaneous considerations
• CPC Class Codes: H01H 2217/018 Indication of switch sites
• CPC Class Codes: H01H 2217/036 Plural multifunctional miniature keys for one symbol
• CPC Class Codes: H01H 2221/002 integral with membrane
• CPC Class Codes: H01H 2221/05 Force concentrator; Actuating dimple
• CPC Class Codes: H01H 2229/004 Conductive ink

Abstract

A keypad with both elevated and non-elevated key regions, and key switches disposed beneath both types of key regions. The non-elevated key regions each provide corresponding character output based on an operation algorithm that considers activation of at least one adjacent elevated key region as well as activation of the switch below the non-elevated key region. The keypad includes a keymat that is rigidly held at its perimeter in a stretched condition across a switch substrate. The key switches include metal snap domes that have an elevated central region forming a downwardly facing cavity defined at its edge by a ridge disposed above the switch contacts that electrically engages multiple switch contacts in an annular contact zone.

Claims

1. A keypad comprising a matrix of key regions including

an array of elevated key regions each providing a corresponding character output when actuated;

and

key regions interspersed between the elevated key regions and providing character output based at least in part on an operation algorithm that includes activation of at least one adjacent elevated key region;

wherein

the keypad includes corresponding, independently actuatable key switches disposed below the interspersed key regions, the operation algorithm also including actuation of the associated switches below the interspersed key regions.

2. The keypad of claim 1 wherein adjacent elevated key regions have an on-center distance of less than about half the width of the adult human finger.

3. The keypad of either of the above claims comprising corresponding tactile feedback elements underlying each elevated key region and each interspersed key region.

4. The keypad of claim 3 wherein the operation algorithm, in response to sensing a combined switch actuation including any switch underlying an elevated key region and a switch underlying an interspersed key region, produces an output corresponding to the interspersed key region.

5. The keypad of claim 3 wherein the operation algorithm, in response to sensing a combined switch actuation including a switch underlying an interspersed key region and any switch underlying an elevated key region immediately adjacent that interspersed key region, produces an output corresponding to the interspersed key region.

6. The keypad of any of the above claims wherein each switch disposed below an interspersed key region is directly connected to a switch disposed below another interspersed key region, and to a switch disposed below an elevated key region.

7. The keypad of any of the above claims wherein the interspersed key regions have exposed surfaces that are convex.

8. The keypad of any of claims 1 through 6 wherein the interspersed key regions have exposed surfaces that are substantially flat.

9. The keypad of any of the above claims wherein the elevated key regions each include an elevated ridge defining a top surface.

10. The keypad of any of the above claims wherein each interspersed key region is immediately adjacent a plurality of the elevated key regions.

11. The keypad of any of the above claims including a printed circuit board with traces electrically connecting each of at least some switches underlying elevated key regions with a switch underlying a corresponding one of the interspersed key regions.

12. The keypad of any of the above claims including a printed circuit board with four electrical trace extensions extending to beneath each of the interspersed key regions, to form switch contacts.

13. The keypad of claim 12 wherein two of the trace extensions under each interspersed key region connect to a tactile dome, and the other two trace extensions connect to exposed traces that are momentarily placed into electrical contact when that interspersed key region is actuated.

14. The keypad of any of the above claims wherein each switch disposed below an interspersed key region is actuated by electrical traces of a printed circuit board contacting a discontinuity in an inner surface of a metal snap dome.

15. The keypad of claim 14 wherein the traces contacted by the snap dome surface discontinuity form three discrete contacts spaced about a circular contact zone beneath the snap dome.

16. The keypad of claim 14 wherein the discontinuity is centrally located under the snap dome and is of a diameter about one third of an overall diameter of the snap dome.

17. The keypad of any of the above claims wherein the switches disposed below the interspersed key regions each includes a tactile feedback element and a carbon ring.

18. The keypad of claim 17 wherein the tactile feedback elements are electrically passive.

19. The keypad of claim 17 wherein the switches disposed below the interspersed key regions are each connected to three signal traces, forming a single access to the switch from one side of the matrix, and two access points from another side of the matrix.

20. The keypad of any of the above claims wherein either the elevated or interspersed key regions are respective areas of a molded plastic keymat that flexes during key actuation.

21. The keypad of claim 20 wherein key regions that are not respective areas of the molded plastic keymat are exposed through respective, spaced apart holes in the keymat.

22. The keypad of any of the above claims wherein the key regions are upper surfaces of keys secured to a sheet held in a stretched condition above an array of key switches.

23. The keypad of claim 22 wherein the stretched sheet comprises a sheet of elastomeric resin.

24. The keypad of claim 23 wherein the elastomeric sheet is held in a stretched condition of at least 20 percent in at least one direction.

25. The keypad of claim 22 wherein the keymat comprises a plastic sheet molded to have a resiliently distendable region.

26. The keypad of claim 25 wherein the resiliently distendable region comprises a pleat extending out of a principal plane of the sheet.

27. A keypad comprising a keymat and a switch substrate underlying the keymat, the keymat having an exposed upper surface forming separate elevated key regions that, when pressed independent of adjacent key regions, produces an associated output, the keymat also defining other key regions interspersed between adjacent elevated key regions and labeled to indicate other associated outputs, wherein

the keymat is rigidly held at its perimeter in a stretched condition across the switch substrate.

28. The keypad of claim 27 wherein the elevated key regions are upper surfaces of rigid keys secured to an elastomeric sheet.

29. The keypad of claim 28 wherein the elastomeric sheet is held in a stretched condition of at least 20 percent in a single direction. (FIG. 10 of prov 21)

30. The keypad of claim 27 wherein the keymat comprises a plastic sheet molded to have a resiliently distendable region.

31. The keypad of claim 30 wherein the resiliently distendable region comprises a pleat extending out of a principal plane of the sheet.

32. The keypad of any of claims 27 to 31 wherein the keymat is held stretched in each of two orthogonal directions.

33. The keypad of any of claims 27 to 32 wherein the keymat defines peripheral holes that, with the keymat stretched, receive pins of a rigid keypad housing.

34. An electrical key switch comprising

a printed circuit board with at least two switch contacts that are normally electrically isolated from each other;

and

a metal snap dome disposed above the printed circuit board, the dome having an elevated central region forming a downwardly facing cavity defined at its edge by a ridge disposed above the switch contacts, such that when the snap dome is actuated the ridge about the central region engages the printed circuit board in an annular contact zone across the switch contacts, making electrical contact between the snap dome and the switch contacts.

35. The key switch of claim 34 wherein the snap dome has an outer edge disposed against and in electrical contact with a reference trace on the printed circuit board.

36. The key switch of claim 34 or claim 35 wherein the annular contact zone is about one-third of a nominal diameter of the metal dome.

37. The key switch of any of claims 34 through 36 wherein the switch contacts are wedge-shaped.

38. The key switch of claim 37 wherein each switch contact extends across about 20 degrees of the circumference of the contact zone.

39. The key switch of any of claims 34 through 38 wherein the switch contacts are disposed approximately equidistant from each other about the contact zone.

40. The key switch of any of claims 34 through 39 wherein the ridge forms a continuous ring.

41. The key switch of any of claims 34 through 39 wherein the ridge (214) comprises a ring of spaced ridge segments.

42. The key switch of any of claims 34 through 41 wherein the snap dome (12) overlays three spaced apart switch contacts (16).