Difractive device

• US 20040032659A1
• Filed: 06/20/2003
• Published: 02/19/2004
• Est. Priority Date: 07/18/2000
• Status: Abandoned Application

• Current Assignee: Optaglio Ltd. (Ziva Investments SRO)
• Original Assignee: Optaglio Ltd. (Ziva Investments SRO)
• Inventors: Drinkwater, John K
• Application Number:
  US10/333,451
• Publication Number:
  US 20040032659A1
• Time in Patent Office: Days
• US Class Current: 359/558
• CPC Class Codes: B42D 25/328 Diffraction gratings; Holograms
• CPC Class Codes: F21V 33/006 General building constructions or finishing work for buildings, e.g. roofs, gutters, stairs or floors; Garden equipment; Sunshades or parasols
• CPC Class Codes: G02B 5/0252 using holographic or diffractive means
• CPC Class Codes: G02B 5/0268 characterized by the fabrication or manufacturing method
• CPC Class Codes: G02B 5/0284 used in reflection
• CPC Class Codes: G02B 5/1861 Reflection gratings characterised by their structure, e.g. step profile, contours of substrate or grooves, pitch variations, materials G02B5/1809, G02B5/1828, G02B5/1833, G02B5/1838 and G02B5/1847 take precedence
• CPC Class Codes: G02B 6/0038 Linear indentations or grooves, e.g. arc-shaped grooves or meandering grooves, extending over the full length or width of the light guide
• CPC Class Codes: G02B 6/0051 Diffusing sheet or layer
• CPC Class Codes: G02B 6/0061 to provide homogeneous light output intensity
• CPC Class Codes: G03H 1/0011 for security or authentication holograms on information-bearing cards B42D25/328; testing papers with holograms G07D7/0032
• CPC Class Codes: G03H 1/0244 Surface relief holograms replicating hologram without interference recording G03H1/0276
• CPC Class Codes: G03H 1/265 Angle multiplexing; Multichannel holograms G03H1/268 takes precedence
• CPC Class Codes: G03H 2001/0439 for recording Holographic Optical Element [HOE]
• CPC Class Codes: G03H 2001/188 Demetallisation, i.e. removing the enhancing metallic layer
• CPC Class Codes: G03H 2001/2265 Achromatic holobject
• CPC Class Codes: G03H 2001/2268 Rainbow hologram
• CPC Class Codes: G03H 2001/303 Interleaved sub-holograms, e.g. three RGB sub-holograms having interleaved pixels for reconstructing coloured holobject
• CPC Class Codes: G03H 2250/36 Conform enhancement layer

Abstract

The invention provides in particular for an achromatic diffractive diffuser comprising a surface relief diffractive device arranged such that, under illumination by ambient light, the diffractive effect serves to provide a uniform achromatic diffuser reflection into a defined viewing zone for observation by an observer, and also such that the achromatic diffractive replay of the device has a non-symmetric distribution of diffractive light intensity between positive and negative diffractive order such that the diffractive efficiency in the desired diffractive order is enhanced over that of the undesired order to provide an enhanced brightness achromatic device.

Claims

1. An achromatic diffractive diffuser device comprising a plurality of discrete regions of individual surface relief diffractive devices each of a size below the normal visual resolution of an observer and arranged such that, under illumination by ambient light, the superposition of the diffractive effects serves to provide a uniform achromatic diffuse reflection into a defined viewing zone for observation by an observer.

8. A device as claimed in claim 1, and arranged such that the achromatic diffractive replay of the device has a non-symmetric distribution of diffractive light intensity between positive and negative diffractive orders such that the diffraction efficiency in the desired diffractive order is enhanced over that of the undesired diffractive order to provide an enhanced brightness achromatic device.

9. A device as claimed in any one of claims 1 to 8, wherein the said region or regions include non-overlapping diffractive elements arranged such that upon illumination with ambient light, each diffractive element has a diffractive replay forming a localised diffuse image in one plane of the device and forming a second image defining a viewing window away from the device and of the same form as that produced by a rainbow hologram, wherein the rainbow diffractive replays from the devices are arranged to superimpose such that the diffractive replays provide an achromatic effect for a viewer.

10. A device as claimed in any one of claims 1 to 9, wherein the individual diffractive devices have one dimension of less than 250 microns.

11. A device as claimed in claim 10, wherein the said one dimension comprises the largest dimension.

12. A device as claimed in claim 10 or 11, wherein the said one dimension is in the range of 10 to 100 microns.

13. A device as claimed in any one of claims 1 to 12, and including at least three non overlapping rainbow diffractive replay diffusing diffractive elements.

14. A device as claimed in claim 13, wherein the elements are arranged in the form of lines such as curved lines, or in the form of polygons or rectangles.

15. A device as claimed in claim 13 or 14, wherein the relative areas of each elemental device are determined so as to provide for an achromatic replay.

16. A device as claimed in claim 13 or 14, wherein the relative areas of each elemental device are determined so as to provide for a colour hue replay.

17. A device as claimed in claim 13 or 14, wherein the relative diffraction efficiencies of each elemental area are determined so as to provide an achromatic or to provide for a colour hue replay.

18. A device as claimed in any one of claims 1 to 17, and including an additional visual diffractive graphical image visible to an observer under ambient illumination.

19. A device as claimed in claim 18, wherein the additional image is formed by a spatially separate region formed of elements having a size below normal eye resolution.

20. A device as claimed in claim 19, wherein a proportion of small spatial regions are arranged into visual diffractive image and wherein no microstructure is present in region unused for the visual image to maintain a uniform achromatic replay.

21. A device as claimed in claim 18, 19 or 20, wherein the visual graphical image is arranged to be viewable at a different replay angle from the main diffuse image.

22. A device as claimed in claim 21, and arranged such that the graphical image becomes viewable upon rotating the display device through substantially 90°

, in a vertical or horizontal plane.

23. A device as claimed in any one of claims 1 to 22, wherein the areas of the device not occupied by visual diffractive elements are left unused and are arranged not to contribute to the diffractive replay such that the achromatic replay of the overall diffractive device is entirely uniform.

24. A device as claimed in any one of claims 1 to 23, and arranged to provide an additional diffusing replay visible outside the diffractive achromatic viewing zone.

25. A device as claimed in claim 8, further comprising a set of elements corresponding to a diffusing image, wherein the diffusing elements are non-overlapping and spatially separate from the diffractive elements.

26. A device as claimed in any one of the preceding claims wherein diffractive elements have an asymmetric form and asymmetric diffractive efficiency such that the desired achromatic diffractive replay is enhanced over the undesired diffractive replay.

27. A device as claimed in any one of claims 1 or 7 to 26, where the surface relief diffractive devices comprises synthetic computer generated diffractive devices.

28. A device as claimed in claim 27 where the diffractive devices have been made by the method of direct writing of the diffractive structure by means of electron beam lithography.

29. A device as claimed in any one of claims 1 or 7 to 26, where the surface relief diffractive structure is a holographically generated structure.

30. A device as in claimed in claim 29 where the surface relief structure has been holographically generated to provide an asymmetric diffraction efficiency by exposing a light sensitive recording medium to laser light comprising a reference beam and a diffused, scattered or projected object beam, characterised such that both object and reference beams are incident on the recording medium from the same side of the normal, such that the resulting surface relief structure has an asymmetric profile and asymmetric diffraction efficiency enhancing the desired diffractive replay.

31. A device as claimed in any one of the preceding claims and arranged such that the projected viewing zone or superposition of viewing zone provides a predetermined smooth intensity gradient at the edge of the viewing zone.

32. A device as claimed in any one of the preceding claims, wherein the diffractive elements comprise diffraction gratings.

33. A device as claimed in claim 22, wherein the diffraction gratings are asymmetric.

34. A device as claimed in any one of the preceding claims, wherein, the elemental diffractive devices are arranged in sub areas such that each sub-area serves to produce an achromatic diffractive replay by superposition of the diffractive beams.

35. A device as claimed in claim 34, wherein the viewing zone produced by the said sub-area diffractive elements is arranged to vary across the device according to position so that the same diffracted view zone is produced by all elements of the device despite their different spatial patterns.

36. A device as claimed in claim 34 or 35, wherein the sub areas consist of several diffraction gratings or diffractive areas having a scale size of 10 to 100 microns and having orientations and pitches which are determined so that the superposition of diffractive effects from the areas provides an achromatic replay into the desired viewing zone.

37. A device as claimed in claims 34, 35 or 36, wherein the sub-areas or elemental areas are arranged as rectangular or polygonal shapes, or as lines such as curved lines.

38. A device as claimed in claims 34, 35, 36 or 37, and including between 25 and 150 diffractive elements per sub-area and wherein each is characterized by variations in pitch and orientation.

39. A device as claimed in any one of the preceding claims, and including diffusing elements and further arranged to provide achromatic and controlled diffusion to increase the viewing angle, the diffusing elements being spatially separate and offering a means compensating achromatically by not employing those areas so as to keep the diffraction uniform.

40. A device as claimed in claim 39, and arranged with diffusing areas comprising spatially distinct areas.

41. A display device viewable by reflection and comprising an image-providing display element including a spatial light modulator arranged to provide an image viewable by the transmission of light there through, and being backed by an achromatic diffractive diffuser device as defined in any one of claims 1 to 40 and wherein, upon off-axis illumination of the display device by ambient light, the diffractive diffuser device serves to reflect diffuse light into a defined viewing zone substantially normal to the display device for viewing by an observer.

42. A display device as claimed in claim 41, and arranged to be viewable by both transmission and reflection and visible under low light conditions in transmission via a back light, wherein the achromatic reflector presents a reflective surface having a plurality of micro holes therein, the display device further including a plurality of micro lenses which serve to concentrate light through the micro holes.

43. A display device as claimed in claim 42, wherein the micro holes are located in register with the micro lenses.

44. A display device as claimed in claims 42 or 43, wherein the micro hole position relative to the micro lense position serves to determine an illumination field.

45. A display device as claimed in claim 42, 43 or 44, wherein the size of each hole is determined so as to homogenize the display.

50. A display device as claimed in any one of claims 46 to 49, where the surface relief diffractive structure is an achromatic diffractive diffuser as claimed in any one of claims 1 to 39.

51. A display device as in any one of claims 42 through to 50 where the microlenses comprises micro-optic fresnel lenses or fourier zone plate optical devices.

60. A display device as claimed in any one of claims 52 to 59, wherein the surface relief diffractive structure is an achromatic diffractive diffuser as claimed in any one of claims 1 to 39.

61. A display device as claimed in any one of claims 41 to 51, and including the device as claimed in any one of claims 52 to 60.

63. An overlay as in claim 62 where the surface relief diffractive structure is an achromatic diffractive diffuser as claimed in any one of claims 1 to 39.

64. An overlay as claimed in claims 62 to 63 where the surface relief diffractive structure is an achromatic diffractive diffuser as claimed in any one of claims 1 to 39.

68. An overlay as claimed in any one of claims 61 to 67, such that regions of the overlay partically comprise surface relief diffractive structures to diffractively couple light into the device and partically comprises planar areas to selectively allow light to be coupled in and out of the device.

69. An overlay as in claim 68 which does not require positional registration relative to the image providing display device for operation.

78. An overlay as claimed in claim 68 characterised such that the surface relief structures couple light into the display as efficiently as possible to be incident and reflected in a predetermined angular range characterised that the reflected light exits the display through a non active region of the overlay.

79. An overlay as claimed in claim 68, where the surface relief diffractive structures are arranged in a set of stripes of characteristic size less than the normal resolution of the eye.

81. An overlay as claimed in claim 68, 78, 79 or 80, characterised such that the surface relief diffractive structure is replaced by an array of small prisms redirecting light by a principle of refraction.

82. An overlay a claimed in claim 81 where the small prisms array contains an additional surface relief structure to provide a diffusion effect.

83. An overlay as claimed in claims 68, 78, 79, 80, 81 or 82 where the line spacing of the surface relief areas is arranged to match the pixel spacing on the reflective display device.

84. An overlay as claimed in claim 83 where the surface relief overlay is affixed in register with the pixel structure on the reflective image display providing device.

87. An overlay as claimed in claims 79, 81, 83 and 86 where the said near the plane focussing occurs in one direction only serving only to increase the input/output optical efficiency of the device.

95. A method as claimed in claims 91 or 92, and arranged for forming a diffuser for use in any one of the devices of claims 1 to 49.

96. A method of forming a transflector of a display device as claimed in any one of claims 41 to 49, wherein the micro holes are formed by laser ablation.

97. A method as claimed in claim 96 wherein the microholes are formed by laser ablation with a shaped beam and mask.

98. A method as claimed in claim 97, where the shaped beam and mask are used to compensate for the beam divergence and illumination profile of the lighting element in the display device to homogenise the brightness of the display for an observer.

99. A method as claimed in claims 96, 97 or 98 and including the step of selectively varying the shape of the micro holes so as to provide for a graphical indicia determined by the selection.

100. A method as claimed in claims 96, 97, 98 or 99 wherein the laser is arranged to ablate merely the reflective layer of the transflector by use of a laser wavelength absorbed by the metal reflector.

108. A device as claimed in any one of claims 1 to 61, and including a display device as claimed in any one of claims 101 to 107.

2. An achromatic diffractive diffuser comprising a surface relief diffractive device arranged such that, under illumination by ambient light, the diffractive effect serves to provide a uniform achromatic diffuser reflection into a defined viewing zone for observation by an observer, and also such that the achromatic diffractive replay of the device has a non-symmetric distribution of diffractive light intensity between positive and negative diffractive order such that the diffractive efficiency in the desired diffractive order is enhanced over that of the undesired order to provide an enhanced brightness achromatic device.

3. A device as in claim 2 where the surface relief diffractive device comprises a synthetic computer generated diffractive device.

4. A device as in claim 2 or 3 where the diffractive device has been made by the method of direct writing of the diffractive structure by means of electron beam lithography.

5. A device as in claim 2 where the surface relief diffractive structure is a holographically generated structure.

6. A device as in claim 2 or 5 where the surface relief structure has been holographically generated to provide an asymmetric diffraction efficiency by exposing a light sensitive recording medium to laser light comprising a reference beam and a diffused, scattered or projected object beam, characterised such that both object and reference beams are incident on the recording medium from the same side of the normal, such that the resulting surface relief structure has an asymmetic profile and asymetic diffraction efficiency enhancing the desired diffractive replay.

7. An achromatic diffractive diffuser comprising at least one region of individual surface relief diffractive devices of a size below the normal visual resolution of an observer and arranged such that, under illumination by ambient light, the superposition of the diffractive effects serves to provide a uniform achromatic diffuser reflection into a defined viewing zone for observation by an observer, and also such that the achromatic diffractive replay of the device has a non-symmetric distribution of diffractive light intensity between positive and negative diffractive orders such that the diffraction efficiency in the desired diffractive order is enhanced over that of the undesired order to provide an enhanced brightness achromatic devices.

46. A display device viewable by both transmission and reflection and comprising an image-providing display element including a spatial light modulator arranged to provide an image viewable by the transmission of light there through, and visible to an observer under ambient light by reflection of a holographic reflector and arranged to be visible in transmission via a back light, the holographic reflector having a plurality of light transmitting micro holes and further including plurality of micro lenses which serve to concentrate light through the micro holes.

47. A display device as claimed in claim 46, wherein the micro holes are located in register with the micro lenses.

48. A display device as claimed in claim 46 or 47 wherein, the micro hole position relative to the micro lense position serves to determine an illumination field.

49. A display device as claimed in any one of claims 46, 47 or 48 wherein, the size of each hole is determined so as to homogenize the display.

52. A display device comprising an image-providing display element and a spatial light modulator, a back light arranged to deliver light by way of a light guide behind the modulator, including a diffractive or holographic device arranged to couple light out of a light guide and towards the modulator, to provide replay into a defined viewing zone.

53. A display device as claimed in claim 52, wherein the diffractive or holographic device is arranged to provide achromatic replay.

54. A display device as claimed in claim 52 or 53, wherein the diffractive or holographic device is arranged for varying the efficiency along the light guide and seeking to homogenize the display.

55. A display device as claimed in claim 52, 53, or 54 and including a combined and coupled rear reflector and light guide.

56. A display device as claimed in claim 52, 53, 54 or 55 wherein the holographic or diffractive device is arranged to be achromatic and formed by a plurality of small diffractive elements.

57. A display device as in claim 52, 53, 54 or 55 where the holographic or diffractive device is arranged to be achromatic and comprises a synthetic computer generated diffractive device.

58. A device as in claim 57 where the diffractive device has been made by the method of direct writing the diffractive structure by means of electron beams lithography.

59. A device as in claims 52, 53, 54, 55, 56, 57 or 58, where the diffraction efficiency of the device is asymmetric so as to enhance the brightness of the desired diffraction order to enhance the brightness of the device for an observer.

62. An overlay arranged for compiling light into a reflective image providing display device comprising a surface relief diffractive structure combined with a high refractive index material or left exposed to air and arranged such that upon illumination by ambient light the superposition of diffractive effects serves to provide a reflection enhanced over that which would be expected from a conventional specular reflector or lambertian diffuser into a defined viewing zone for observation by an observer.

65. An overlay as in claim 62 wherein the surface relief diffractive structure comprises a plurality of discrete regions of individual diffractive devices each of a size below the normal visual resolutions of an observer.

66. An overlay as in any one of claims 62 to 65 where the high refractive index material is one of zinc sulphide or titanium dioxide.

67. An overlay as claimed in any one of claims 62 to 65 where the high refractive index material is applied by a liquid coating procedure.

70. An overlay as claimed in any one of claims 62 to 69 wherein the diffracted output varies across the device to provide for a viewing zone.

71. An overlay as claimed in any one of claims 62 to 70, characterised in that the surface relief diffractive structure comprises a plurality of discrete regions of individual diffractive devises each of a size below the normal eye resolution of an observer characterised such that the diffractive devices consist of asymmetric blazed diffraction gratings.

72. An overlay as claimed in any one of claims 62 to 70, characterised such that the surface relief diffractive structure comprises a synthetic computer generated diffractive device.

73. A device as in claim 72 where the device has been made by the method of direct writing of the diffractive structure by means of electron beam lithography.

74. A device as in any one of claims 62 to 70 characterised such that the surface relief diffractive structure is a holographically generated structure.

75. A device as in claim 74 where the holographic surface relief structure has been generated so as to provide an asymmetric diffraction efficiency by exposing a recording medium to a diffused or projected object beam and a reference been incident from the same side as the normal to the device, such that the resulting surface relief structure has an asymmetric diffraction efficiency to enhance the desired diffractive replay.

76. An overlay as claimed in any one of claims 62 to 75 arranged to be adhered to the outer surface of an image-providing display device.

77. An overlay as claimed in any one of claims 62 to 76 where the diffractive regions are orientated to couple light into the reflective image providing device incident from both vertical and horizontal direction to provide a higher acceptance angle for viewing.

80. An overlay as claimed in claim 66, 67, 68 or 69 wherein the surface relief structures are organised in groups of varying pitch or orientation or feature size to avoid moire pattern interference effects with the pixel structure of the images providing display.

85. An overlay as claimed in any one of claims 62 to 84 where optical diffusing power is incorporated into the surface relief structure of the overlay.

86. An overlay as claimed in any one of claims 62 to 85, where the overlay consists of a surface relief structure characterised that the device contains optical power and serves both to redirect and focus incoming light near the plane of the active material and the reflector of the image-providing display device.

88. An overlay as claimed in claim 86 and 87 where the optical power of the device is in the form of an array of focal points characterised such that the surface relief forms an array of diffractive lenslets.

89. An overlay as claimed in claim 88, where the output light direction from different diffractive lenslets of the array varies across the area of the device in such a manner as to provide a defined viewing zone for an observer.

90. An overlay as claimed in claim 89 and that does not require registration with the pixels of the display device.

91. A method of forming a reflective transmission holographic diffuser wherein a substrate that is to comprise the diffuser is orientated such that both the object and reference beams are arranged to be incident thereon at angles of greater than 10°

to the normal and on the same side of the normal.

92. A method as claimed in claim 91, and forming the diffuser with a blazed surface.

93. A method as claimed in claims 91 or 92, and arranged to produce an achromatic diffuser wherein an achromatic viewing zone replay is adjusted at the margins thereof having regard to the intensity and viewing angle and serving to adjust elements of the replay of the diffuser.

94. A method as claimed in claims 91, 92 or 93 and employing electron beam lithography to form diffractive structures in the substrate serving to form a rainbow hologram.

101. A display device comprising a metal reflection layer offering an image visible by reflection by two or more colours and a substantially diffractive uniform brightness achieved from gain offered by a diffractive device

102. A display device as claimed in claim 101, having a region arranged to present an image visible in direct specular reflection by two or more colours, and a surface relief structure wherein the diffractive replay of the surface relief structure is substantially uniformly achromatic achieved by compensating the brightness and spectral response of the achromatic diffractive device for the colour hue of the reflective region.

103. A display device as claimed in claim 102, wherein the relative area composition of the different diffractive elements of the diffractive reflector is arranged to render the diffractive replay substantially uniformly achromatic.

104. A display device as claimed in claim 102 or 103, having an achromatic reflector and wherein variations in reflectivity are compensated for by means of selective areas of different diffractive colour and efficiency of the achromatic reflector.

105. A display device as claimed in any one of claims 102 to 104, wherein a two-metal colour hue system is employed in addition to light transmission holes within the device serving to enhance the achromatic transmission efficiency, and wherein the colour hue is integral to the surface relief structure and reflector.

106. A display device as claimed in any one of claims 102 to 105, and employing two different metals of different spectral reflection distributions to provide a colour reflection pattern.

107. A display device as claimed in claim 106, wherein the two metals are arranged in a half tone pattern to be combined so as to provide a range of colour tones using half-toning reflection pattern.

109. A diffractive security device comprising a display device as claimed in any one of claims 101 to 107.

110. A diffractive security device as claimed in claim 109, and arranged to replay an image in specularly reflected light and also a diffracted image for observation under achromatic light, the diffractive image formed from rainbow holographic or diffractive elements.

111. A diffractive security device as claimed in claim 110, wherein regions of the diffractive device are demetallized so as to alter the reflectively and provide a substantially uniform replay of the diffractive image.

112. A method of forming a device as claimed in any one of claims 101 to 111, and including adjusting relative area composition of different diffractive elements forming an achromatic diffractive reflector so as to compensate for the colour hue of an area forming the image.

113. A method as claimed in claim 112 and for providing an achromatic diffractive replay for viewing the image against, and including adjusting the colour balance of the diffractive structure in coloured areas, and compensating for any reduced achromatic diffraction efficiency in coloured areas by a reduction in the achromatic areas.

114. A method as claimed in claim 112 or 113, and including selectively partially demetallizing areas of the diffractive structure and altering the reflectivity of other areas so as to maintain a substantially uniform replay of diffractive image

115. A method as claimed in claim 112, 113 or 114, and including forming the achromatic diffractive structure by electron-beam lithography.

116. A method as claimed in any of claims 112, 113, 114 or 115 and including forming micro holes in the diffractive structure.

117. A method as claimed in any one of claims 112 to 116 and including varying the diffractive efficiency of the device to compensate for local changes in a back reflector of the device and such that the diffractive device replay is maintained uniform.