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Method for synthesis of carbon-coated redox materials with controlled size

  • US 20040033360A1
  • Filed: 06/19/2003
  • Published: 02/19/2004
  • Est. Priority Date: 09/26/2000
  • Status: Active Grant
First Claim
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1. A method for the synthesis of compounds of formula C—

  • LixM1−

    y
    M′

    y(XO4)n, wherein C represents carbon cross-linked with the compound LixM1−

    y
    M′

    y(XO4)n in which x, y and n are numbers such as 0≦

    x≦

    2.0≦

    y ≦

    0.6, and 1≦

    n≦

    1.5, M is a transition metal or a mixture of transition metals from the first line of the periodic table, M′

    is an element with fixed valency selected among Mg2+, Ca2+, Al3+, Zn2+ or a combination of these same elements and X is chosen from among S, P and Si, by bringing into equilibrium, in the required proportions, a mixture (preferably intimate and/or homogeneous) comprising at least;

    a) a source of M, at least one part of the said transition metal or metals that constitutes M being in an oxidation state greater or less than that of the metal in the final compound LixM1−

    y
    M′

    y(XO4)n;

    b) a source of an element M′

    ;

    c) a compound that is a source of lithium; and

    d) possibly a compound that is a source of X, e) a source of carbon, called carbon conductor the sources of the elements M, M′

    , Li and X may be introduced or not, in whole or in part, in at least one step, in the form of compounds having more than one source element, and the synthesis being carried out by thermodynamic or kinetic reaction and bringing into equilibrium, in the required proportions, the mixture of the source compounds (also called precursors) a) to d), with a gaseous atmosphere, in such a way as to cause an oxidation state of the transition metal to the desired valency (preferably, this valency is equal to two for iron, manganese, cobalt and nickel, and three or four for titanium and vanadium) for the forming of LixM1−

    y
    M′

    y(XO4)n, by controlling the composition of the said gaseous atmosphere, the temperature of the synthesis reaction step. and the amount of the source compound c) relative to the other source compounds a), b) and d);

    a method comprising at least one pyrolysis step of the source compound e) such as to obtain a compound whose electronic conductivity, measured on a sample of powder compressed at a pressure greater than or equal to 3000, preferably 3750 Kg.cm

    2
    , is greater than 10

    8
    S.cm

    1
    .

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