Fibre-optical strain gauge and method for the production of said strain gauge

• US 20040035217A1
• Filed: 06/20/2003
• Published: 02/26/2004
• Est. Priority Date: 12/22/2000
• Status: Active Grant

• Current Assignee: Vestas Wind Systems A/S
• Original Assignee: Vestas Wind Systems A/S
• Inventors: Jensen, Jesper, Jorgensen, Henrik Skarup, Klemar, Benny Aaris
• Granted Patent: US 6,810,749 B2
• Time in Patent Office: Days
• US Class Current: 73/800
• CPC Class Codes: G01B 11/16 for measuring the deformation in a solid, e.g. optical strain gauge

Abstract

The fibre-optical strain gauge comprises a mechanical construction (1) providing a strain-dependent relative movement of oppositely positioned, spaced apart first and second optical fibre ends in a direction substantially perpendicular to the axial direction of the optical fibres (7a, 7b) and uses the varying transmission of light between the two fibres (7a, 7b) as an indication of the strain. The mechanical construction comprises fibre-holding elements (6a, 6b) for securing the two fibres (7a, 7b) to the mechanical construction (1) in an aligned relationship in the unstrained condition. The mechanical construction (1) further comprises: a) anchorage means (3a, 3b) for providing two substantially pointy-formed connections between the mechanical construction (1) and the object to be measured on, a line (8) through said two connection points (3a, 3b) defining a strain-measuring direction; b) two connecting rods (2a, 2b), comprising articulated connections at both ends, to the respective anchorage means (3a, 3b) at one end and to respective further parts (5a-5d) of the mechanical construction at the other end, respectively, said two rods (2a, 2b) extending substantially in the strain-measuring direction (8); c) a transmission construction, connected articulated to the rod (2a, 2b) ends opposite the respective anchorage means (3a, 3b), for transferring the movement of said rods (2a, 2b) in said strain-measuring direction (8) to the fibre-holding elements (6a, 6b) and for guiding the movement of said fibre-holding elements (6a, 6b) in a direction substantially perpendicular to said axial direction of said optical fibres (7a, 7b). By this construction it is possible to obtein strain gauge measurments which are substantially not influenced by movements of the measuring points in a plane perpendicular to the desired strain measuring direction.

Claims

1. Fibre-optical strain gauge comprising a mechanical construction (1) providing a strain-dependent relative movement of oppositely positioned, spaced apart first and second optical fibre ends in a direction substantially perpendicular to the axial direction of the optical fibres (7a, 7b) and using the varying transmission of light between the two fibres (7a, 7b) as an indication of the strain, said mechanical construction comprising fibre-holding elements (6a, 6b) for securing the two fibres (7a, 7b) to the mechanical construction (1) in an aligned relationship in the unstrained condition, characterized by said mechanical construction (1) further comprising

a) anchorage means (3a, 3b) for providing two substantially pointy-formed connections between the mechanical construction (1) and the object to be measured on, a line (8) through said two connection points (3a, 3b) defining a strain-measuring direction,

b) two connecting rods (2a, 2b), comprising articulated connections at both ends, to the respective anchorage means (3a, 3b) at one end and to respective further parts (5a-5d) of the mechanical construction at the other end, respectively, said two rods (2a, 2b) extending substantially in the strain-measuring direction (8),

c) a transmission construction, connected articulated to the rod (2a, 2b) ends opposite the respective anchorage means (3a, 3b), for transferring the movement of said rods (2a, 2b) in said strain-measuring direction (8) to the fibre-holding elements (6a, 6b) and for guiding the movement of said fibre-holding elements (6a, 6b) in a direction substantially perpendicular to said axial direction of said optical fibres (7a, 7b).

2. Fibre-optical strain gauge in accordance with claim 1, characterized by the transmission construction comprising a pantograph-like structure (5a-5d), in which four rods (5a-5d) in a mainly square or parallelogram-formed configuration are mutually connected at the corners via articulated connections and the connecting rods (2a, 2b) being articulated connected close to two oppositely positioned corners of the mainly square configuration, and the fibre-holding elements (6a, 6b) are connected to two oppositely positioned rods (5a, 5c) of said four rods, at or close to the midpoint of said rods (5a, 5b), whereby said pantograph-like configuration provides the transmission and guidance (mentioned under c) in claim 1).

3. Fibre-optical strain gauge in accordance with claim 1 or 2, characterized by the articulated connections being provided in the form of parts of the mechanical construction (1) with reduced cross-section.

4. Fibre-optical strain gauge in accordance with any of the preceding claims, characterized by the mechanical construction (1) being produced in printed circuit board technology using printed circuit board material, such as glass fibre-enforced polyester printed circuit board material.

5. Fibre-optical strain gauge in accordance with claim 4, characterized by the optical fibre-holding elements (6a, 6b) consisting of printed circuit board material, the optical fibres (7a, 7b) being secured to said elements by soldering or glueing and said elements being secured to the mechanical construction by glueing, soldering or welding, copper or other metal layers being formed on said elements for providing basis for the soldering or welding connections.

6. Fibre-optical strain gauge in accordance with claim 4 or 5, characterized by the mounting of the mechanical construction (1) to the object to be measured on being provided by glueing, soldering or welding, copper or other metal layers being formed on said elements for providing basis for said soldering or welding.

7. Fibre-optical strain gauge in accordance with claim 4 or 5, characterized by further comprising a strain-transferring construction (9) of printed circuit board material, said strain-transferring construction (9) extending over a substantial distance in the strain-measuring direction (8) and comprising a copper or other metal layer for connecting to the mechanical construction (1) by soldering, welding or glueing and/or holes for pins extending through the strain-transferring construction (9) and the mechanical construction (1) and a surface opposite the connection to the mechanical construction for connecting to the object to be measured on, said connection preferably being provided by glueing.

8. Fibre-optical strain gauge in accordance with any of the preceding claims, characterized by the coefficient of thermal expansion of the material of the mechanical construction (1, 9) being adapted to the coefficient of thermal expansion of the object to be measured on.

9. Fibre-optical strain gauge in accordance with claim 8, characterized by the coefficients of thermal expansion in the direction of measurement (8) of the mechanical construction (1, 9) and the object to be measured on being mutually adapted (identical).

10. Fibre-optical strain gauge in accordance with any of the claims 4-9, characterized by the object to be measured on being constructed of fibre glass enforced polyester material, e.g. being the wings of a wind turbine.

11. Method of mounting optical fibres (7a, 7b) in a strain gauge in accordance with claim 5, characterized by comprising the steps of

a) stripping protective layers from an optical fibre in the area of fixation,

b) mounting the stripped fibre in solder and/or glue on the optical fibre-holding elements (6a, 6b) in a prestressed condition,

c) after solidification of the solder and/or hardening of the glue, scoring and cleaving the fibre between the fixation points, providing a distance between the resulting fibre ends, said distance being dependent on the pre-stressing of the fibre during mounting.

12. Method in accordance with claim 11, characterized by before step b) further comprising

b1) forming a metallized layer on parts of the stripped fibre, at positions corresponding to the positions for mounting to the fibre-holding elements (6a, 6b) by soldering.