Universal positioning block

• US 20040039396A1
• Filed: 02/04/2003
• Published: 02/26/2004
• Est. Priority Date: 08/23/2002
• Status: Abandoned Application

• Current Assignee: Orthosoft Inc. (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Orthosoft Inc. (Zimmer Biomet Holdings, Inc.)
• Inventors: Richard, Alain, Abiven, Jean-Guillaume, Couture, Pierre, Garceau, Patrick, Pelletier, Benoit
• Application Number:
  US10/357,493
• Publication Number:
  US 20040039396A1
• Time in Patent Office: Days
• US Class Current: 606/87
• CPC Class Codes: A61B 17/154 for preparing bone for knee prosthesis
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/1703 using imaging means, e.g. by X-rays
• CPC Class Codes: A61B 17/1725 for applying transverse screws or pins through intramedullary nails or pins
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 2017/00725 Calibration or performance testing
• CPC Class Codes: A61B 2034/2055 Optical tracking systems
• CPC Class Codes: A61B 2090/3916 Bone tissue
• CPC Class Codes: A61B 2090/3983 Reference marker arrangements for use with image guided surgery
• CPC Class Codes: A61B 34/10 Computer-aided planning, simulation or modelling of surgical operations
• CPC Class Codes: A61B 34/20 Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis

Abstract

A positioning block for use in total knee replacement surgery, permitting five degrees-of-freedom movement relative to a bone element to which it is fixed. The positioning block comprises a rotational mounting element that is removably engaged to the bone element such that the mounting element is selectively rotatable relative to the bone element, about three substantially perpendicular axes of rotation. A guide body portion is engaged with the mounting element such that it is translatable relative thereto along a proximal-distal axis and an anterior-posterior axis, while being rotationally fixed relative to the mounting element such that the guide body portion and the mounting element rotate together relative to the bone element.

Claims

1. A method of installing a positioning block on a bone element, the positioning block having a reference surface and being operatively engageable with a cutting tool, the method comprising:

fastening the positioning block to the bone element;

determining a desired position of the reference surface of the positioning block relative to the bone element;

adjusting at least one of the position and orientation of the positioning block, until the reference surface is in the desired position; and

using the reference surface in the desired position as a reference for locating the cutting tool in a predetermined location on the bone element, such that a cut can be made in the bone element at the predetermined location.

2. The method as defined in claim 1, further comprising using a computer assisted surgical system, communicable with the positioning block, to determine and display position and orientation of the positioning block in relation to the bone element.

3. The method as defined in claim 2, wherein the computer assisted surgical system is used to determine the desired position of the reference surface.

4. The method as defined in claim 2, wherein the computer assisted surgical system is used to adjust the positioning block such that the reference surface is in the desired position.

5. The method as defined in claim 2, wherein the computer assisted surgical system is used to fasten the positioning block to the bone element in the predetermined position.

6. The method as defined in claim 5, wherein the computer assisted surgical system is used to adjust at least one of the position and orientation of the positioning block while fastening the positioning block in the predetermined position, such that the predetermined position is the desired position.

7. The method as defined in claim 6, wherein the reference surface is a proximal face of a guide body of the positioning block, and adjusting the positioning block until the reference surface is in the desired position comprises proximally displacing the positioning block such that the proximal face of the positioning block abuts a distal end of a femur.

8. The method as defined in claim 1, further comprising using the positioning block for total knee replacement surgery.

9. The method as defined in claim 1, further comprising using a polyaxial screw to fasten the positioning block to the bone element, such that the positioning block can selectively be rotatably orientated relative to the bone element.

10. The method as defined in claim 1, wherein the positioning block comprises at least one of a first cutting guide surface and means for engaging a cutting positioning having at least a second cutting positioning surface, the method further comprising using the reference surface in the desired position as a reference for locating one of the first and second cutting positioning surfaces in the predetermined location.

11. The method as defined in claim 5, further comprising using a polyaxial screw to fasten the positioning block to the bone element, and tracking the insertion of the polyaxial screw with the computer assisted surgical system.

12. The method as defined in claim 11, further comprising using a trackable surgical instrument to insert the polyaxial screw.

13. The method as defined in any one of claims 1 to 12, wherein the bone element is one of a model and a cadaver bone.

14. A positioning block for use in total knee replacement surgery, permitting five degrees-of-freedom movement relative to a bone element to which it is fixed, the positioning block comprising:

a rotational mounting element being removably engageable to the bone element such that the mounting element is selectively rotatable relative to the bone element, about three substantially perpendicular axes of rotation; and

a guide body portion being engaged with the mounting element such that it is translatable relative thereto along a proximal-distal axis and an anterior-posterior axis, while being rotationally fixed relative to the mounting element such that the guide body portion and the mounting element rotate together relative to the bone element.

15. The apparatus as defined in claim 14, wherein the rotational mounting element is engaged to the bone element with a polyaxial screw comprising a substantially spherical head.

16. The apparatus as defined in claim 15, wherein the substantially spherical head is comprised of a plurality of petals, the petals being elastically deflectable radially outwards by a central conical screw, such that the rotational mounting element engaged to the substantially spherical head of the polyaxial screw is rotationally fixed in place thereon.

17. The apparatus as defined in claim 14, wherein a trackable member is fastened to the guide body portion and comprises a detectable element adapted to be located and tracked in three dimensional space by a computer assisted surgical system, thereby defining position and movement of the positioning body portion.

18. The apparatus as defined in claim 17, wherein the polyaxial screw comprises an engagement member permitting a screwdriver including a second trackable member to install the polyaxial screw, thereby enabling elimination of the movement of the positioning block along at least one of the proximal-distal axis and the anterior-posterior axis.

19. The apparatus as defined in claim 14, wherein the positioning block comprises an attachment point permitting engagement of at least one of a cutting and drilling guide block to the positioning block.

20. The apparatus as defined in claim 19, wherein the at least one of a cutting and drilling guide block is a conventionally employed instrument used in non-computer assisted total knee replacement surgery.

21. The apparatus as defined in claim 19, wherein the at least one of a cutting and drilling guide block can be positioned at a fixed distance relative to the positioning block.

22. The apparatus as defined in claim 14, wherein the positioning block comprises at least one of a cutting and a drilling guide portion integrally incorporated therewith.

23. A computer assisted total knee replacement surgery system comprising:

a positioning block being fastenable to a bone element;

means for determining the position and orientation of the positioning block relative to the bone element;

the positioning block having a reference surface and being operatively engageable with a cutting tool;

means for identifying a desired position of the positioning block relative to the bone element, such that the reference surface is located in a position relative to the bone element whereby the cutting tool, disposed in a known position relative to the reference surface, is located in a selected position relative to the bone element, such that a cut can be made in the bone element at the selected position; and

a display capable of indicating when the desired location of the positioning block is reached.

24. The system as defined in claim 23, further comprising means for determining and indicating where to fasten the positioning block on the bone element such that the positioning block is located in the desired position.

25. The system as defined in claim 23, wherein the positioning block is engageable to a polyaxial screw used to fasten the positioning block to the bone element, and is adjustable thereon in five degrees-of-freedom such that the positioning block can be selectively adjusted into the desired position.

26. The system as defined in claim 25, wherein the polyaxial screw comprises an engagement member permitting removable engagement with a screwdriver having a trackable member thereon, the trackable member being detectable by the computer assisted surgery system such that the screwdriver can be tracked, and consequently so can the polyaxial screw during insertion into the bone element.

28. The system as defined in claim 25, wherein the positioning block comprises a trackable member thereon, the trackable member having a detectable element that can be located and tracked in three dimensional space by the computer assisted surgical system.

29. The system as defined in claim 28, wherein the positioning block comprises at least one of:

a first cutting surface; and

means for engaging a cutting guide having at least a second cutting positioning surface.

30. The system as defined in claim 29, wherein the computer assisted surgical system can determine and indicate the location of the cutting guide relative to the positioning block, such that the cutting guide is positioned in the selected position.

31. The system as defined in claim 30, wherein the cutting guide is selectively translatable relative to the positioning block along a graduated platform, and the display indicates an exact graduation at which to fix the cutting guide on the platform such that the cutting guide is at the selected position.

27. The system as defined in 26, wherein the display can indicate the position of the polyaxial screw relative to the bone element, and when to stop the insertion of the polyaxial screw using the screwdriver, such that the polyaxial screw is located at a position permitting the positioning block to be at the desired location when engaged thereto.

32. A positioning block permitting at least two independently adjustable degrees-of-freedom relative to a bone element to which it is attached, the positioning block comprising:

a bone anchoring element being fastenable to the bone element;

a cutting tool guide element operatively engageable with a cutting tool and adjustably engageable with the bone anchoring element such that selective displacement in at least two degrees-of-freedom relative to the bone element is permitted, enabling the cutting tool to be disposed in a desired position and orientation for cutting the bone element; and

at least two independent adjustment mechanisms, each being adjustable in substantial isolation for respectively displacing the cutting tool guide element in one of the at least two degrees-of-freedom.

33. The apparatus as defined in claim 32, wherein the cutting tool guide element is engaged to the bone element such that movement in five degrees-of-freedom relative thereto is selectively possible.

34. The apparatus as defined in claim 32, wherein the independent adjustment mechanisms provide substantially isolated adjustment of the cutting tool guide element in at least one rotational degree-of-freedom and at least one translational degree-of-freedom.

35. The apparatus as defined in claim 33, wherein said five degrees-of-freedom comprise three rotational degrees-of-freedom.

36. The apparatus as defined in claim 33, wherein said five degrees-of-freedom comprises two translational degrees-of-freedom.

37. The apparatus as defined in claim 35, wherein the cutting tool guide element comprises a rotational mounting member adjustably engaged with the bone anchoring element such that the cutting tool guide element can be selectively rotated about three substantially perpendicular axes of rotation relative to the bone element.

38. The apparatus as defined in claim 36, wherein the cutting tool guide element is selectively translatable in the two translational degrees-of-freedom along two perpendicular axes relative to the rotational mounting member, and is rotationally fixed relative thereto such that the cutting tool guide element and the rotational mounting member rotate together relative to the bone element.

39. The apparatus as defined in claim 32, wherein the positioning block comprises a trackable member having a detectable element adapted to be located and tracked in three dimensional space by a computer assisted surgical system, thereby defining position and movement of the trackable member.

40. The apparatus as defined in claim 34, wherein the independent adjustment mechanisms providing substantially isolated adjustment in the at least one rotational degree-of-freedom comprise two adjustment screws disposed on opposing sides of the bone anchor element, each having a bone element engaging proximal end.

41. The apparatus as defined in claim 34, wherein the independent adjustment mechanisms providing substantially isolated adjustment in the at least one translational degree-of-freedom comprise an adjustment screw capable of linearly displacing the cutting tool guide element relative to the bone anchor element.