Thermostat system to provide adaptive control of water temperature

• US 20040042772A1
• Filed: 06/09/2003
• Published: 03/04/2004
• Est. Priority Date: 12/18/2000
• Status: Abandoned Application

• Current Assignee: Rheem Australia Pty Limited (Paloma Co., Ltd.)
• Original Assignee: Rheem Australia Pty Limited (Paloma Co., Ltd.)
• Inventors: Whitford, Geoffrey M., Milutinovic, Ljubomir
• Application Number:
  US10/456,784
• Publication Number:
  US 20040042772A1
• Time in Patent Office: Days
• US Class Current: 392/498
• CPC Class Codes: F24H 15/168 Reducing the electric power demand peak
• CPC Class Codes: F24H 15/184 Preventing harm to users from exposure to heated water, e.g. scalding
• CPC Class Codes: F24H 15/215 before heating
• CPC Class Codes: F24H 15/223 in the water storage tank
• CPC Class Codes: F24H 15/269 Time, e.g. hour or date
• CPC Class Codes: F24H 15/37 of electric heaters
• CPC Class Codes: F24H 15/407 using electrical switching, e.g. TRIAC
• CPC Class Codes: F24H 15/421 using pre-stored data
• CPC Class Codes: F24H 9/2021 Storage heaters

Abstract

A water heater heating control system including: a thermostat with an adjustable set-point temperature, wherein the set point of the thermostat is adjusted in response to the cold water supply temperature.

Claims

1. A water heater heating control system including:

a thermostat with an adjustable set-point temperature, wherein the set point of the thermostat is adjusted in response to the cold water supply temperature.

2. A water heater heating control system as claimed in claim 1 further including a set point adjustment means coupled to a temperature sensor, said temperature sensor being configured to determine the cold water supply temperature, and provide a signal to said set point adjustment means based on said cold water supply temperature.

3. A water heater heating control system as claimed in claim 2, having an switch to energise a resistive heating element when heating water in a tank of a water heater and which interrupts heating of the water, said system having said temperature sensor located to provide a signal related to the cold water supply deliverable or delivered to the tank;

signal processing means to produce a signal relating to the temperature measured;

input/output relationship means to alter the set-point temperature of the thermostat according to a relationship which modifies the set-point temperature according to changes measured in the cold water supply temperature.

4. A water heater heating system as claimed in claim 3, wherein said temperature sensor is located near the lower end of the tank so as to measure the temperature of the cold water supply which flowed into the tank.

5. A water heater heating control system as claimed in claim 3, wherein said temperature sensor measures the temperature of water stored near the lower end of the tank prior to availability of off peak electricity supply being engaged.

6. A water heater heating control system as claimed in claim 3, wherein said temperature sensor measures the temperature of water stored near the lower end of the tank after a predetermined amount of water has been drawn from said tank.

7. A water heater heating control system as claimed in claim 6, wherein a second temperature sensor element is located remotely from the thermostat to provide a signal related to the cold water supply temperature before it enters the tank.

8. A water heater heating control system as claimed in claim 3 wherein said electronically stored input/output relationship means is in the form of a look up table stored or generated by said control system.

9. A water heater heating control system as claimed in claim 1, wherein the set point is generated by calculating the difference between a desired output temperature and the cold water supply temperature and adding twice this difference to the cold water supply temperature.

10. A water heater heating control system as claimed in claim 9, wherein said desired output temperature is less than 50°

C. and is preferably greater than 30°

C.

11. A water heater heating control system as claimed in claim 10, wherein the desired output temperature from the water heater is achieved by the simple union of water from the cold water supply mixing with the water from the water heater.

40. A water heater heating control system including:

a thermostat with an adjustable set-point temperature as claimed in claim 3, wherein said input/output relationship means is in the form of a look up table stored electronically including a non-volatile memory means programmed remotely.

41. A water heater heating control system including:

a thermostat with an adjustable set-point temperature as claimed in claim 40, further including timing means for timing a delay from the turn-on of an electricity supply before said electricity is supplied to the thermostat and heater element of the water heater.

42. A water heater heating control system including:

a thermostat with an adjustable set-point temperature as claimed in claim 41, wherein said timing means includes means to set a value corresponding to start of said delay in non-volatile memory means and means for resetting said value at end of said delay.

43. A water heater heating control system including:

a thermostat with an adjustable set-point temperature as claimed in claim 42, further including means to reset said delay to zero if an interruption of said electricity supply occurs.

44. A water heater heating control system including:

a thermostat with an adjustable set-point temperature as claimed in claim 43, wherein said delay is random.

45. A water heater heating control system including:

a thermostat with an adjustable set-point temperature as claimed in claim 43, wherein said delay is biased.

46. A water heater heating control system including:

a thermostat with an adjustable set-point temperature as claimed in claim 43, wherein said delay is calculated based on the time required to heat to the desired temperature the quantity of water to be heated knowing the capacity of the water heater, and the time available to do so over the period of electricity supply.

12. A method of controlling the heating of a water heater, said method including:

(a) measuring the cold water supply temperature for a water heater tank;

(b) identifying or calculating a thermostat cut out temperature using the measured cold water supply temperature and a desired output temperature;

(c) closing the circuit with a heating element to heat water in said tank until the thermostat detects a temperature substantially the same as said temperature identified or calculated in step (b), whereupon said thermostat opens the circuit with the heating element.

13. A method as claimed in claim 12, wherein step (a) is performed before water from the cold water supply enters the tank.

14. A method as claimed in claim 12, wherein step (a) is performed after water from the cold water supply has entered the tank.

15. A method as claimed in claim 14, wherein step (a) is performed after a predetermined amount of hot water has been drawn from the tank.

16. A method as claimed in claim 14, wherein step (a) is performed prior to availability of off peak electricity supply.

17. A method as claimed in claim 12, wherein said cut out temperature is identified from a look up table stored in the control system of said water heater.

18. A method as claimed in claim 17, wherein said method includes the step of choosing the appropriate look up table based upon a desired output temperature and the cold water supply temperature.

19. A method as claimed in claim 12, wherein said cut out temperature is calculated from a desired output temperature and the cold water supply temperature.

20. A method as claimed in claim 19, wherein said cut out temperature is calculated by adding the cold water supply temperature to twice the difference between a desired output temperature and the cold water supply temperature.

36. A method of controlling the heating of a water heater as claimed in claim 20, wherein said cut out temperature is identified from a look up table stored in non-volatile memory of the control system of said water heater, said memory being remotely programmable.

37. A method of controlling the heating of a water heater as claimed in claim 36, wherein said control system further includes the step of timing a delay from the turn-on of off-peak power before electricity is supplied to the thermostat and heater element of the water heater.

38. A method of controlling the heating of a water heater as claimed in claim 37, wherein said step of timing a delay includes storing a value corresponding to start of said delay into non-volatile memory and clearing said value once said delay has timed out.

39. A method of controlling the heating of a water heater as claimed in claim 37, wherein said value is cleared to zero if the continuity of supply of said off-peak power is interrupted.

21. A method of switching a water heater element, said method including the steps of:

(a) providing a solid state switching circuit and a relay connected in parallel thereto;

(b) initially closing the circuit between an electricity supply and said element by said solid state switching circuit in response to a control signal;

(c) after a predetermined time switching said relay.

22. A method as claimed in claim 21, wherein said solid state switching circuit is a triac.

23. A method as claimed in claim 21, wherein said predetermined time is approximately 20 milliseconds.

24. A method as claimed in claim 21, wherein said control signal maintains said solid state switching circuit in an ‘

ON’

condition.

25. A method as claimed in claim 21, wherein to switch off the heater element the relay is switched off first.

26. A method as claimed in claim 25, wherein after a predetermined time the solid state switching circuit opens the circuit between the supply and the heater element.

27. A method as claimed in claim 21, wherein an AC supply is provided to said solid state switching circuit, said relay and said heating element and said solid state switching circuit will go to an ‘

ON’

condition when the voltage is zero.

28. A water heater element control system, said system having a circuit between a water heater element and a solid state switching circuit and a relay connected in parallel thereto;

whereby said solid state switching circuit initially closes the circuit between an electricity supply and said element in response to a control signal and after a predetermined time switching said relay.

29. A system as claimed in claims 28 wherein said solid state switching circuit is a triac.

30. A system as claimed in claim 28, wherein said predetermined time is approximately 20 milliseconds.

31. A system as claimed in claim 28, wherein said control signal maintains said solid state switching circuit in an ‘

ON’

condition.

32. A system as claimed in claim 28, wherein to switch off the heater element the relay is switched off first.

33. A system as claimed in claim 32, wherein after a second predetermined time the solid state switching circuit opens the circuit between the supply and the heater element after the relay is switched off.

34. A system as claimed in claim 33, wherein said second predetermined time is 5 milliseconds.

35. A system as claimed in claim 34, wherein an AC supply is provided to said solid state switching circuit, said relay and said heating element and said solid state switching circuit will go to an ‘

ON’

condition when the voltage is zero.