Image forming characteristics measuring method, image forming characteristics adjusting method, exposure method and apparatus, program and storage medium, and device manufacturing method
First Claim
1. An image forming characteristics measuring method in which at least one image forming characteristic of a projection optical system is measured, said method comprising:
- a measuring process in which wavefront aberration of said projection optical system is measured at one measurement point at the least in a field of said projection optical system; and
a calculating process in which at least one targeted image forming characteristic is calculated, based on said measuring of wavefront aberration and a Zernike sensitivity table of said targeted image forming characteristic that is prepared in advance.
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Accused Products
Abstract
When actual measurement data of a wavefront aberration of a projection optical system is input, a main controller calculates a targeted image forming characteristic of the projection optical system based on the data and a Zernike sensitivity table of the image forming characteristic that is made prior to the input. By using the Zernike sensitivity table, the targeted image forming characteristic can be calculated with only one measurement of wavefront aberration. Moreover, parameters that denote a relation between an adjustment of an adjustable specific optical element and a change in the image forming characteristics of the projection optical system is obtained in advance, and are stored in advance in a storage unit. Then, when the measurement data of the image forming characteristic of the projection optical system is input, the main controller calculates a targeted adjustment amount of the specific optical element using a relation expression between the measurement data, the parameters, and the targeted adjustment amount of the specific optical element, and adjusts the specific optical element based on the calculation results.
79 Citations
93 Claims
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1. An image forming characteristics measuring method in which at least one image forming characteristic of a projection optical system is measured, said method comprising:
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a measuring process in which wavefront aberration of said projection optical system is measured at one measurement point at the least in a field of said projection optical system; and
a calculating process in which at least one targeted image forming characteristic is calculated, based on said measuring of wavefront aberration and a Zernike sensitivity table of said targeted image forming characteristic that is prepared in advance. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19)
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20. An image forming characteristics adjusting method in which at least one image forming characteristic of a projection optical system comprising a plurality of optical elements that include a specific optical element used for adjustment is adjusted, said method comprising:
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an obtaining process in which at least one image forming characteristic of said projection optical system is obtained, by obtaining information on light via said projection optical system at one measurement point at the least in a field of said projection optical system; and
a deciding process in which a targeted adjustment amount of said specific optical element is decided by computation using a relation expression between said image forming characteristic that has been obtained, parameters, and a targeted adjustment amount of said specific optical element, said parameters denoting a relation between adjustment of said specific optical element and a change in image forming characteristics of said projection optical system. - View Dependent Claims (21, 22, 23, 24, 25, 26)
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27. An exposure apparatus that transfers a pattern formed on a mask onto a substrate via a projection optical system, said exposure apparatus comprising:
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a measuring unit that measures wavefront aberration of said projection optical system, said measuring unit being at least partly attachable to an exposure apparatus main body including said projection optical system; and
a first computing unit that calculates at least one targeted image forming characteristic based on wavefront aberration of said projection optical system measured by said measuring unit and a Zernike sensitivity table of said targeted image forming characteristic. - View Dependent Claims (28, 29, 30, 31, 32, 33, 34, 35, 36)
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37. An exposure apparatus that transfers a pattern formed on a mask onto a substrate via a projection optical system, said exposure apparatus comprising:
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said projection optical system that comprises a plurality of optical elements including a specific optical element used for adjustment;
a storage unit in which parameters are stored in advance that denotes a relation between adjustment of said specific optical element and a change in image forming characteristics of said projection optical system, a measuring unit that measures at least one image forming characteristic of said projection optical system, said measuring unit being at least partly attachable to an exposure apparatus main body including said projection optical system; and
a computing unit that calculates a targeted adjustment amount of said specific optical element using a relation expression between an actual measurement data measured by said measuring unit, said parameters, and a targeted adjustment amount of said specific optical element. - View Dependent Claims (38, 39, 40, 41, 42)
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43. A program that makes a control computer of an exposure apparatus that transfers a pattern of a mask onto a substrate via a projection optical system execute a predetermined process, said program making said control computer execute:
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a condition setting procedure in which conditions are set for making a Zernike sensitivity table in response to an input of information related to information on a subject pattern and information on a targeted image forming characteristic; and
a making procedure in which a Zernike sensitivity table of said targeted image forming characteristic corresponding to information on given aberration on exposure of said subject pattern is made, in response to an input of information related to said projection optical system and information on said given aberration. - View Dependent Claims (44, 45, 46, 47, 48, 49)
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50. A program that makes a control computer execute a process, said program making said control computer execute:
a procedure of calculating a targeted image forming characteristic of a projection optical system in response to an input of information related to said targeted image forming characteristic and an input of actual measurement data of wavefront aberration of said projection optical system, based on said actual measurement data and a Zernike sensitivity table of said targeted image forming characteristic that is prepared in advance. - View Dependent Claims (51, 52, 53)
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54. A program that makes a control computer of an exposure apparatus that transfers a pattern of a mask onto a substrate via a projection optical system execute a predetermined process, said program making said control computer execute:
a calculating procedure in which a targeted adjustment amount of said projection optical system is calculated in response to an input of actual measurement data of image forming characteristics of said projection optical system, using a relation expression between said actual measurement data of image forming characteristics that has been input, parameters, and a targeted adjustment amount of said projection optical system, said parameters denoting a relation between adjustment of said projection optical system and a change in image forming characteristics of said projection optical system. - View Dependent Claims (55, 56, 57, 58, 59, 60, 61, 62, 63)
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64. An image forming characteristics adjusting method in which at least one image forming characteristic of a projection optical system is adjusted, said method including:
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a measuring process in which information related to wavefront aberration of said projection optical system is measured; and
said image forming characteristic is adjusted by driving an optical element of said projection optical system, based on data of a relation between an adjustment amount of said optical element and a change in coefficients of each term in a Zernike polynomial, and said information related to wavefront aberration. - View Dependent Claims (65, 66)
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67. An exposure method in which a pattern is transferred onto an object via a projection optical system, said method including
a measuring process in which information related to wavefront aberration of said projection optical system is measured; -
a calculating process in which a targeted image forming characteristic is calculated for each of a plurality of exposure conditions settable when said pattern is projected by said projection optical system, based on said information related to wavefront aberration and a Zernike sensitivity table that is obtained by giving a predetermined value of aberration to each term in a Zernike polynomial and calculating a targeted image forming characteristic of said projection optical system in each of a plurality of terms in said Zernike polynomial; and
a transferring process in which said pattern is transferred onto said object with an optimum exposure condition set with respect to said pattern, based on said targeted image forming characteristic that has been calculated for each of said exposure conditions. - View Dependent Claims (68, 69, 70, 71, 72)
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73. An exposure apparatus that transfers a pattern onto an object via a projection optical system, said exposure apparatus comprising:
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a computing unit that obtains a targeted image forming characteristic, based on information related to wavefront aberration of said projection optical system and a Zernike sensitivity table that is obtained by giving a predetermined value of aberration to each term in a Zernike polynomial and calculating said targeted image forming characteristic of said projection optical system in each of a plurality of terms in said Zernike polynomial; and
an adjusting unit that adjusts at least one image forming characteristic of said projection optical system based on one of said information related to wavefront aberration and said targeted image forming characteristic that has been calculated. - View Dependent Claims (74, 75, 76, 77, 78, 79, 80, 81)
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82. An exposure apparatus that transfers a pattern onto an object via a projection optical system, said exposure apparatus comprising:
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a storage unit that stores data related to a relation between an adjustment amount of an optical element of said projection optical system and a change in coefficients of each term in a Zernike polynomial; and
an adjusting unit that adjusts at least one image forming characteristic of said projection optical system based on information related to wavefront aberration of said projection optical system and said data. - View Dependent Claims (83, 84)
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85. An exposure apparatus that transfers a pattern onto an object via a projection optical system, said exposure apparatus comprising:
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a computing unit that obtains a targeted image forming characteristic when a plurality of exposure conditions are settable on projecting said pattern by said projection optical system, based on information related to wavefront aberration of said projection optical system and a Zernike sensitivity table that is obtained by giving a predetermined value of aberration to each term in a Zernike polynomial and calculating said targeted image forming characteristic of said projection optical system in each of a plurality of terms in said Zernike polynomial; and
an exposure control unit that sets an optimum exposure condition for said pattern, based on said targeted image forming characteristic that has been calculated for each of said exposure conditions. - View Dependent Claims (86, 87, 88, 89, 90)
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91. A program that makes a control computer of an exposure apparatus that transfers a pattern of a mask onto an object via a projection optical system execute a predetermined process, said program making said control computer execute:
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a measuring procedure in which information related to wavefront aberration of said projection optical system is measured; and
an adjusting procedure in which at least one image forming characteristic is adjusted by driving an optical element of said projection optical system, based on data of a relation between an adjustment amount of said optical element and a change in coefficients of each term in a Zernike polynomial, and information related to said wavefront aberration.
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92. A program that makes a control computer of an exposure apparatus that transfers a pattern of a mask onto an object via a projection optical system execute a predetermined process, said program making said control computer execute:
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a measuring procedure in which information related to wavefront aberration of said projection optical system is measured;
a calculating procedure in which a targeted image forming characteristic is calculated in a plurality of exposure conditions settable when projecting said pattern by said projection optical system, based on information related to wavefront aberration of said projection optical system and a Zernike sensitivity table that is obtained by giving a predetermined value of aberration to each term in a Zernike polynomial and calculating said targeted image forming characteristic of said projection optical system in each of a plurality of terms in said Zernike polynomial; and
a transferring procedure in which said pattern is transferred onto said object with an optimum exposure condition set with respect to said pattern, based on said targeted image forming characteristic that has been calculated for each of said exposure conditions.
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93. A program that makes a control computer of an exposure apparatus that transfers a pattern of a mask onto an object via a projection optical system execute a predetermined process, said program making said control computer execute:
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an obtaining procedure in which a targeted image forming characteristic is obtained, based on information related to wavefront aberration of said projection optical system and a Zernike sensitivity table that is obtained by giving a predetermined value of aberration to each term in a Zernike polynomial and calculating said targeted image forming characteristic of said projection optical system in each of a plurality of terms in said Zernike polynomial; and
an adjusting procedure in which at least one image forming characteristic of said projection optical system is adjusted, based on said information related to wavefront aberration and said image forming characteristic that has been calculated.
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Specification