Power management system for variable load applications

• US 20040061380A1
• Filed: 09/26/2002
• Published: 04/01/2004
• Est. Priority Date: 09/26/2002
• Status: Abandoned Application

• Current Assignee: ITT Manufacturing Enterprises, Inc. (ITT, Inc.)
• Original Assignee: ITT Manufacturing Enterprises, Inc. (ITT, Inc.)
• Inventors: Hann, Raymond E., Josephs, Louis C., Polston, James J.
• Application Number:
  US10/254,787
• Publication Number:
  US 20040061380A1
• Time in Patent Office: Days
• US Class Current: 307/43
• CPC Class Codes: H02J 1/06 Two-wire systems
• CPC Class Codes: H02J 1/102 being switching converters H02J1/108, H02J1/12 take precedence

Abstract

A system and method for efficient distribution and conditioning of power to one or more variable loads are disclosed herein. Power having a first form is supplied to one or more power conversion units (PCUs) connected to the one or more variable loads. The PCUs are adapted to convert the power from the first form to other forms suitable for use by the components of the destination system. Additionally, a power control module is adapted to monitor the load requirements, both current and future, of the one or more variable loads. Based at least in part on the load requirements, the power control module controls the operation of the one or more PCUs to provide sufficient power to the one or more loads at the appropriate time while minimizing wasted power generation by deactivating any unnecessary PCUs. Additionally, the power control module can, based at least in part on a predicted temporary change in the load requirements, direct one or more of the PCUs to change their output voltages in anticipation of the change in the load requirement, such as by increasing their output voltages to provide additional energy to the one or more variable loads during a temporary increase in power consumption or by decreasing their output voltages during a temporary decrease in power consumption. The present invention proves particularly beneficial when employed to distribute power within a radar system.

Claims

1. A system for managing power for at least one variable load, the system comprising:

at least one power conversion unit adapted to convert power having a first form into power having a second form, the at least one power conversion unit being further adapted to provide the power having the second form to the at least one variable load; and

a power gateway in electrical communication with the at least one power conversion unit, wherein the power gateway is adapted to direct a conversion operation of the at least one power conversion unit based at least in part on a predicted load requirement of the at least one variable load.

2. The system of claim 1, wherein the power gateway is electrically coupled with at least one power supply and the power gateway comprises a power control module being adapted to direct the at least one power conversion unit to convert power having the first form, derived from the at least one power supply, to power having the second form.

3. The system of claim 2, wherein the power control module is further adapted to monitor a status of the at least one power supply.

4. The system of claim 2, wherein the power control module includes:

a processor;

memory in electrical communication with the processor; and

a set of executable instructions stored in the memory, the set of executable instructions memory in electrical communication with the processor; and

a set of executable instructions stored in the memory, the set of executable instructions being adapted to manipulate the processor to direct the conversion operation of the at least one power conversion unit.

5. The system of claim 4, wherein the power gateway further includes an output in electrical communication with the at least one power conversion unit, and where information provided via the output is based at least in part on processing performed by the power control module.

6. The system of claim 1, wherein the conversion operation includes one or both of activating and deactivating the at least one power conversion unit.

7. The system of claim 6, wherein at least one power conversion unit is one or both of:

activated in anticipation of a predicted increase in the predicted load requirement; and

deactivated in anticipation of a predicted decrease in the predicted load requirement.

8. The system of claim 1, wherein the conversion operation includes one or both of:

increasing an output voltage supplied by the power conversion unit in anticipation of an occurrence of a predicted increase in the predicted load requirement; and

decreasing an output voltage supplied by the power conversion unit in anticipation of an occurrence of a predicted decrease in the predicted load requirement.

9. The system of claim 8, wherein an amount by which the output voltage is increased is in relation to a predicted increase in power consumption by the variable load represented by the predicted load requirement.

10. The system of claim 8, wherein an amount by which the output voltage is decreased is in relation to a predicted decrease in power consumption by the variable load represented by the predicted load requirement.

11. The system of claim 1, further comprising a voltage regulator adapted to provide a regulated output voltage to the at least one variable load, the voltage regulator including:

an input capacitor coupled to the at least one power conversion unit and to an input of the voltage regulator; and

an output capacitor coupled to an output of the voltage regulator.

12. The system of claim 11, wherein the voltage regulator is further adapted to increase the regulated output voltage in anticipation of a predicted increase in the predicted load requirement.

13. The system of claim 1, wherein the conversion operation includes setting an output voltage of the at least one power conversion unit.

14. The system of claim 1, wherein the predicted load requirement of the at least one variable load is based at least in part on an input received at the power gateway.

15. The system of claim 1, wherein the power having the first form includes single-phase alternating current power having a first voltage and the power having the second form includes direct current power having a second voltage.

16. The system of claim 1, wherein the power having the first form includes three-phase alternating current power having a first voltage and the power having the second form includes direct current power having a second voltage.

17. The system of claim 1, wherein the power having the first form includes direct current power having a first voltage and the power having the second form includes direct current power having a second voltage different from the first voltage.

18. The system of claim 1, wherein the system is used in a radar system.

19. The system of claim 18, wherein the at least one variable load relates to a varying power consumption of the radar system resulting from a rotation of an antenna assembly.

20. The system of claim 19, wherein the predicted load requirement is based at least in part on a position of the antenna assembly during rotation.

21. The system of claim 18, wherein the predicted load requirement is based at least in part on a transmission of radio frequency energy by an antenna assembly of the radar system.

22. A system for managing power in a radar assembly, the system comprising:

at least one transmit/receive module having a variable load requirement;

a processor assembly coupled to the at least one transmit/receive module and being adapted to control an operation of the at least one transmit/receive module;

a plurality of power conversion units coupled to the at least one transmit/receive module and being adapted to convert power having a first form to power having a second form and being further adapted to provide the power having the second form to the at least one transmit/receive module;

a power gateway in electrical communication with the plurality of power conversion units, the power gateway adapted to provide power having the first form to the power conversion units; and

a power control module in electrical communication with the power conversion units, the power gateway, and the processor assembly, and being adapted to control a conversion operation of the plurality of power conversion units based at least in part on the variable load requirement of the at least one transmit/receive module.

23. The system of claim 22, wherein the power control module is further adapted to control the conversion operation of the at least one power conversion unit based at least in part on information representing a predicted load requirement of the at least one transmit/receive module.

24. The system of claim 23, wherein the processor assembly is adapted to supply information relating to the predicted load requirement to the power control module.

25. The system of claim 23, wherein the predicted load requirement includes a predicted temporary change in power consumption by the at least one transmit/receive module.

26. The system of claim 25, wherein the predicted temporary change in power consumption includes a predicted temporary increase in power consumption and where the conversion operation includes increasing an output voltage of at least one power conversion unit of the plurality of power conversion units in anticipation of an occurrence of the predicted increase in power consumption.

27. The system of claim 26, further comprising at least one voltage regulator having an input capacitor coupled to an output of at least one power conversion unit of the plurality of power conversion units and an output capacitor coupled to the at least one transmit/receive module, wherein the at least one voltage regulator is adapted to supply power having a regulated voltage to the at least one transmit/receive module.

28. The system of claim 27, wherein the at least one voltage regulator is adapted to increase the regulated voltage in anticipation of a predicted temporary increase in the load requirement of the at least one transmit/receive module.

29. The system of claim 25, wherein the predicted temporary change in power consumption includes a predicted temporary decrease in power consumption and where the conversion operation includes decreasing an output voltage of at least one power conversion unit of the plurality of power conversion units in anticipation of an occurrence of the predicted decrease in power consumption.

30. The system of claim 22, wherein the conversion operation includes one or both of:

activating at least one power conversion unit based at least in part on a predicted increase in the variable load requirement of the at least one transmit/receive module; and

deactivating at least one power conversion unit based at least in part on a predicted decrease in the variable load requirement of the at least one transmit/receive module.

31. The system of claim 22, wherein the power having the first form includes single-phase alternating current power having a first voltage and the power having the second form includes direct current power having a second voltage.

32. The system of claim 22, wherein the power having the first form includes three-phase alternating current power having a first voltage and the power having the second form includes direct current power having a second voltage.

33. The system of claim 32, wherein a magnitude of the first voltage is between about 0 volts and about 1000 volts.

34. The system of claim 32, wherein a magnitude of the first voltage is between about 200 volts and about 500 volts.

35. The system of claim 32, wherein a magnitude of the first voltage is between about 220 volts and about 440 volts.

36. The system of claim 32, wherein the first form of power includes three-phase alternating current power having a frequency between about 50 Hertz and 60 Hertz.

37. The system of claim 32, wherein a magnitude of the second voltage is between about 0 volts and about 1000 volts.

38. The system of claim 32, wherein a magnitude of the second voltage is between about 0 volts and about 100 volts.

39. The system of claim 32, wherein a magnitude of the second voltage is between about 0 volts and about 50 volts.

40. The system of claim 22, wherein the power having the first form includes direct current power having a first voltage and the power having the second form includes direct current power having a second voltage different from the first voltage.

41. The system of claim 40, wherein a magnitude of the first voltage is between about 0 volts and about 1000 volts.

42. The system of claim 40, wherein a magnitude of the first voltage is between about 200 volts and about 500 volts.

43. The system of claim 40, wherein a magnitude of the first voltage is between about 250 volts and about 450 volts.

44. The system of claim 40, wherein a magnitude of the second voltage is between about 0 volts and about 1000 volts.

45. The system of claim 40, wherein a magnitude of the second voltage is between about 0 volts and about 100 volts.

46. The system of claim 40, wherein a magnitude of the second voltage is between about 0 volts and about 50 volts.

47. A power management system for managing power to a voltage regulator electrically connected to a variable load, the power management system comprising:

means for providing power at a first voltage to the variable load at a first time;

means for predicting a temporary change in the power consumption of the variable load, wherein the predicted temporary change in the power consumption is predicted to occur at a second time subsequent to the first time; and

means for providing power having a second voltage to the variable load at a third time prior to the second time and subsequent to the first time based at least in part on the predicted temporary change in the power consumption of the variable load, the second voltage being different than the first voltage.

48. A method for managing power from a power source to a variable load using at least one power conversion unit, the method comprising the steps of:

predicting a load requirement of the variable load occurring at a first time;

determining an amount of power adequate to meet the predicted load requirement; and

directing, at a second time prior to the first time, a conversion operation of at least one power conversion unit to provide the amount of power to the variable load.

49. The method of claim 48, wherein the step of predicting the load requirement includes receiving information representative of the predicted load requirement prior to the first time.

50. The method of claim 48, wherein the step of directing the conversion operation of the at least one power conversion unit includes one or both of:

activating at least one power conversion unit to increase an amount of power available to the variable load; and

deactivating at least one power conversion unit to decrease an amount of power available to the variable load.

51. The method of claim 48, wherein the step of directing the conversion operation of at least one power conversion unit includes one or both of:

increasing a voltage of the power provided to the variable load when the predicted load requirement includes a predicted increase in power consumption by the variable load; and

decreasing a voltage of the power provided to the variable load when the predicted load requirement includes a predicted decrease in power consumption by the variable load.

52. A method for managing power to a variable load using a plurality of power conversion units, the method comprising the steps of:

predicting a load requirement of the variable load;

selecting a subset of power conversion units from the plurality of power conversion units, wherein a power output of the subset of power conversion units is adequate for the predicted load requirement;

providing power from the subset of power conversion units to the variable load; and

deactivating those power conversion units not included in the subset.