Epoxy resin compositions, solid state devices encapsulated therewith and method
First Claim
1. A curable epoxy resin composition for encapsulation of a solid state device, which comprises (A) at least one silicone resin, (B) at least one epoxy resin, (C) at least one anhydride curing agent, (D) at least one siloxane surfactant, and (E) at least one ancillary curing catalyst.
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Accused Products
Abstract
Epoxy resin compositions are disclosed which comprise (A) at least one silicone resin, (B) at least one epoxy resin, (C) at least one anhydride curing agent, (D) at least one siloxane surfactant, and (E) at least one ancillary curing catalyst. Also disclosed are a packaged solid state devices comprising a package, a chip, and an encapsulant comprising a composition of the invention. A method of encapsulating a solid state device is also provided.
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Citations
69 Claims
- 1. A curable epoxy resin composition for encapsulation of a solid state device, which comprises (A) at least one silicone resin, (B) at least one epoxy resin, (C) at least one anhydride curing agent, (D) at least one siloxane surfactant, and (E) at least one ancillary curing catalyst.
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17. A curable epoxy resin composition for encapsulation of a solid state device, which comprises (A) a silicone resin comprising a hydroxyfunctional silicone resin, (B) an epoxy resin comprising bisphenol A epoxy resin, (C) an anhydride curing agent comprising hexahydro-4-methylphthalic anhydride, (D) a siloxane surfactant comprising ethylene oxide functionalized siloxane, and (E) an ancillary curing catalyst zinc octoate, wherein component (A) is present at a level of greater than about 40% by weight;
- component (B) is present at a level in a range of between about 1% by weight and about 20% by weight;
component (C) is present at a level of less than about 40% by weight; and
component (D) and (E) are present at a level in a range between about 0.008% by weight and about 10% by weight based on the combined weight of silicone resin (A), epoxy resin (B), anhydride curing agent (C), siloxane surfactant (D) and ancillary curing catalyst (E). - View Dependent Claims (18, 19, 20)
- component (B) is present at a level in a range of between about 1% by weight and about 20% by weight;
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21. A packaged solid state device comprising:
- (a) a package;
a chip; and
(c) an encapsulant comprising;
(A) at least one silicone resin, (B) at least one epoxy resin, (C) at least one anhydride curing agent, (D) at least one siloxane surfactant, and (E) at least one ancillary curing catalyst. - View Dependent Claims (22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40)
- (a) a package;
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41. A LED device comprising:
- (a) a package;
a LED chip; and
(c) an encapsulant comprising;
(A) a silicone resin comprising a hydroxyfunctional silicone resin, (B) an epoxy resin comprising a bisphenol F resin, (C) an anhydride curing agent comprising hexahydro-4-methylphthalic anhydride, (D) a siloxane surfactant comprising propylene oxide modified siloxane, and (E) a ancillary curing catalyst comprising zinc octoate, wherein component (A) is present at a level of greater than about 40% by weight;
component (B) is present at a level in a range of between about 1% by weight and about 20% by weight;
component (C) is present at a level of less than about 40% by weight; and
component (D) and (E) are present at a level in a range between about 0.008% by weight and about 10% by weight based on the combined weight of silicone resin (A), epoxy resin (B), a siloxane surfactant (D) anhydride curing agent (C), and ancillary curing catalyst (E). - View Dependent Claims (42, 43, 44)
- (a) a package;
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45. A method of encapsulating a solid state device comprising:
- placing a solid state device into a package; and
providing an encapsulant comprising;
(A) at least one silicone resin, (B) at least one epoxy resin (C) at least one anhydride curing agent (D) at least one siloxane surfactant, and (E) at least one ancillary curing catalyst. - View Dependent Claims (46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65)
- placing a solid state device into a package; and
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66. A method of encapsulating a LED device comprising:
- placing a LED device into a package and providing an encapsulant comprising;
(A) a silicone resin comprising hydroxyfunctionalized silicone, (B) an epoxy resin comprising bisphenol F, (C) an anhydride curing agent comprising hexahydro-4-methylphthalic anhydride, (D) a siloxane surfactant comprising ethylene oxide functionalized siloxane, and (E) an ancillary curing catalyst comprising zinc octoate, wherein component (A) is present at a level of greater than about 40% by weight;
component (B) is present at a level in a range of between about 1% by weight and about 20% by weight;
component (C) is present at a level of less than about 40% by weight; and
component (D) and (E) are present at a level in a range between about 0.008% by weight and about 10% by weight based on the combined weight of the silicone resin (A), epoxy resin (B), siloxane surfactant (C), curing agent (D), and ancillary curing catalyst (E). - View Dependent Claims (67, 68, 69)
- placing a LED device into a package and providing an encapsulant comprising;
Specification