Osteoarthritis knee brace apparatus and method

• US 20040068215A1
• Filed: 10/08/2002
• Published: 04/08/2004
• Est. Priority Date: 10/08/2002
• Status: Abandoned Application

• Current Assignee: Seattle Systems Incorporated
• Original Assignee: Seattle Systems Incorporated
• Inventors: Atkinson, Stewart L., Adelson, Jeremy, Cairns, James G. Jr.
• Application Number:
  US10/266,394
• Publication Number:
  US 20040068215A1
• Time in Patent Office: Days
• US Class Current: 602/26
• CPC Class Codes: A61F 2005/0134 with two orthogonal pivots
• CPC Class Codes: A61F 2005/0137 with two parallel pivots
• CPC Class Codes: A61F 2005/0139 geared
• CPC Class Codes: A61F 5/0123 for the knees A61F5/0106 takes precedence

Abstract

A knee brace for coupling to a patient'"'"'s knee. The knee brace can include a flexion/extension joint, a first arm coupled to the flexion/extension joint, and a first ramp positioned to engage the first arm. The first ramp can be shaped to move the first arm towards the patient'"'"'s leg as the patient'"'"'s knee extends and away from the patient'"'"'s leg as the patient'"'"'s knee flexes. Alternatively, the first ramp can be shaped to move the first arm away from the patient'"'"'s leg as the patient'"'"'s knee extends and toward the patient'"'"'s leg as the patient'"'"'s knee flexes.

Claims

1. A knee brace for coupling to a patient'"'"'s knee, the knee brace comprising:

a flexion/extension joint;

a first arm coupled to the flexion/extension joint; and

a first ramp positioned to engage the first arm, the first ramp shaped to move the first arm towards the patient'"'"'s leg as the patient'"'"'s knee extends and away from the patient'"'"'s leg as the patient'"'"'s knee flexes.

2. The knee brace of claim 1, wherein the first ramp includes a contoured surface shaped to move the first arm gradually.

3. The knee brace of claim 2, wherein the contoured surface is shaped to move the first arm up to approximately twenty degrees with respect to the flexion/extension joint.

4. The knee brace of claim 2, wherein the first ramp includes a cage member with a first aperture through which the first arm is positioned.

5. The knee brace of claim 4, wherein the first aperture of the cage member defines the contoured surface.

6. The knee brace of claim 4, further comprising a cage member insert with a second aperture, the insert including a portion coupled within the first aperture of the cage member, and wherein the second aperture defines the contoured surface.

7. The knee brace of claim 1, wherein the first ramp includes a single plate along which the first arm moves.

8. The knee brace of claim 1, wherein:

the flexion/extension joint includes a base plate;

the first ramp is pivotably coupled to the base plate; and

the first ramp is pivotable medially and laterally with respect to the base plate and the patient'"'"'s knee.

9. The knee brace of claim 8, wherein the base plate is positioned anteriorly with respect to the flexion/extension joint.

10. The knee brace of claim 8, wherein the first arm includes a bearing positioned within a bracket, and wherein the first arm pivots medially and laterally about the bearing when the first ramp pivots medially and laterally.

11. The knee brace of claim 8, further comprising a base plate insert having a hole through which a fastener is positionable, wherein the hole is located in one of a plurality of positions along a length of the base plate insert, and wherein the base plate insert includes a portion coupled within an aperture in the base plate and the fastener is positionable in the hole in order to secure the first ramp medially and laterally.

12. The knee brace of claim 1, further comprising:

a second arm coupled to the flexion/extension joint; and

a second ramp positioned to engage the second arm, the second ramp shaped to move the second arm toward the patient'"'"'s leg as the patient'"'"'s knee extends and away from the patient'"'"'s leg as the patient'"'"'s knee flexes.

13. The knee brace of claim 12, wherein the first arm is coupled to a first gear and the second arm is coupled to a second gear that engages the first gear.

14. The knee brace of claim 13, wherein the first arm includes a first bearing at least partially positioned within a first bracket coupled to the first gear and the second arm includes a second bearing at least partially positioned within a second bracket coupled to the second gear.

15. The knee brace of claim 14, wherein the first arm pivots medially and laterally about the first bearing when the first ramp pivots medially and laterally and the second arm pivots medially and laterally about the second bearing when the second ramp pivots medially and laterally.

16. The knee brace of claim 12, wherein the first arm pivots posteriorly and anteriorly about a first pivot point and the second arm pivots posteriorly and anteriorly about a different second pivot point when the patient'"'"'s knee flexes and extends.

17. The knee brace of claim 12, wherein:

the flexion/extension joint includes a base plate;

the first ramp and the second ramp are each pivotably coupled to the base plate; and

the first ramp and the second ramp are each independently pivotable medially and laterally with respect to the base plate and the patient'"'"'s knee.

18. The knee brace of claim 12, wherein the flexion/extension joint includes at least one tension strap.

19. The knee brace of claim 1, further comprising a first shell to which the first arm is secured and a wedge including a sloped surface positionable between the first arm and the first shell.

20. The knee brace of claim 1, further comprising a first shell, and wherein the first arm is secured to the first shell with a cylindrical joint.

21. The knee brace of claim 20, wherein the cylindrical joint allows the first arm to be positioned medially and laterally with respect to the first shell.

22. The knee brace of claim 20, wherein the cylindrical joint includes a bracket coupled to the first shell and having a cylindrical aperture, and wherein the first arm includes a cylindrical end at least partially positionable within the cylindrical aperture of the bracket.

23. The knee brace of claim 1, and further comprising a first shell and wherein the first arm is integral with the first shell.

24. A knee brace for coupling to a patient'"'"'s knee, the knee brace comprising:

a flexion/extension joint;

a first arm coupled to the flexion/extension joint; and

a first ramp positioned to engage the first arm, the first ramp shaped to move the first arm away from the patient'"'"'s leg as the patient'"'"'s knee flexes and towards the patient'"'"'s leg as the patient'"'"'s knee extends.

25. The knee brace of claim 24, wherein the first ramp includes a contoured surface shaped to move the first arm gradually.

26. The knee brace of claim 25, wherein the contoured surface is shaped to move the first arm up to approximately twenty degrees with respect to the flexion/extension joint.

27. The knee brace of claim 25, wherein the first ramp includes a cage member with a first aperture through which the first arm is positioned.

28. The knee brace of claim 27, wherein the first aperture of the cage member defines the contoured surface.

29. The knee brace of claim 27, further comprising a cage member insert with a second aperture, the insert including a portion coupled within the first aperture of the cage member, and wherein the second aperture defines the contoured surface.

30. The knee brace of claim 24, wherein the first ramp includes a single plate along which the first arm moves.

31. The knee brace of claim 24, wherein:

the flexion/extension joint includes a base plate;

the first ramp is pivotably coupled to the base plate; and

the first ramp is pivotable medially and laterally with respect to the base plate and the patient'"'"'s knee.

32. The knee brace of claim 31, wherein the base plate is positioned anteriorly with respect to the flexion/extension joint.

33. The knee brace of claim 31, wherein the first arm includes a bearing positioned within a bracket, and wherein the first arm pivots medially and laterally about the bearing when the first ramp pivots medially and laterally.

34. The knee brace of claim 31, further comprising a base plate insert having a hole through which a fastener is positionable, wherein the hole is located in one of a plurality of positions along a length of the base plate insert, and wherein the base plate insert includes a portion coupled within an aperture in the base plate and the fastener is positionable in the hole in order to secure the first ramp medially and laterally.

35. The knee brace of claim 24, further comprising:

a second arm coupled to the flexion/extension joint; and

a second ramp positioned to engage the second arm, the second ramp shaped to move the second arm toward the patient'"'"'s leg as the patient'"'"'s knee extends and away from the patient'"'"'s leg as the patient'"'"'s knee flexes.

36. The knee brace of claim 35, wherein the first arm is coupled to a first gear and the second arm is coupled to a second gear that engages the first gear.

37. The knee brace of claim 36, wherein the first arm includes a first bearing at least partially positioned within a first bracket coupled to the first gear and the second arm includes a second bearing at least partially positioned within a second bracket coupled to the second gear.

38. The knee brace of claim 37, wherein the first arm pivots medially and laterally about the first bearing when the first ramp pivots medially and laterally and the second arm pivots medially and laterally about the second bearing when the second ramp pivots medially and laterally.

39. The knee brace of claim 35, wherein the first arm pivots posteriorly and anteriorly about a first pivot point and the second arm pivots posteriorly and anteriorly about a different second pivot point when the patient'"'"'s knee flexes and extends.

40. The knee brace of claim 35, wherein:

the flexion/extension joint includes a base plate;

the first ramp and the second ramp are each pivotably coupled to the base plate; and

the first ramp and the second ramp are each independently pivotable medially and laterally with respect to the base plate and the patient'"'"'s knee.

41. The knee brace of claim 35, wherein the flexion/extension joint includes at least one tension strap.

42. The knee brace of claim 24, further comprising a first shell to which the first arm is secured and a wedge including a sloped surface positionable between the first arm and the first shell.

43. The knee brace of claim 24, further comprising a first shell, and wherein the first arm is secured to the first shell with a cylindrical joint.

44. The knee brace of claim 43, wherein the cylindrical joint allows the first arm to be positioned medially and laterally with respect to the first shell.

45. The knee brace of claim 43, wherein the cylindrical joint includes a bracket coupled to the first shell and having a cylindrical aperture, and wherein the first arm includes a cylindrical end at least partially positionable within the cylindrical aperture of the bracket.

46. The knee brace of claim 24, and further comprising a first shell and wherein the first arm is integral with the first shell.

47. A method of bracing a patient'"'"'s knee, the method comprising:

securing a brace to the patient'"'"'s knee;

allowing the patient'"'"'s knee to flex and extend;

exerting a medial/lateral force on the patient'"'"'s leg as the patient'"'"'s knee flexes and extends, the medial/lateral force being exerted on at least one of a first point generally above the patient'"'"'s knee, a second point generally at the patient'"'"'s knee, and a third point generally below the patient'"'"'s knee;

increasing the medial/lateral force as the patient'"'"'s knee extends; and

decreasing the medial/lateral force as the patient'"'"'s knee flexes.

48. The method of claim 47, and further comprising gradually increasing the medial/lateral force as the patient'"'"'s knee extends and gradually decreasing the medial/lateral force as the patient'"'"'s knee flexes by changing an angle of incidence of the medial/lateral force with respect to the patient'"'"'s leg by up to approximately twenty degrees.

49. The method of claim 47, wherein the brace includes a flexion/extension joint and an first arm and a second arm coupled to the flexion/extension joint, and further comprising adjusting at least one of the medial/lateral force exerted on the first point by changing a medial/lateral inclination of the first arm with respect to the flexion/extension joint and the medial/lateral force on the third point by changing a medial/lateral inclination of the second arm with respect to the flexion/extension joint.

50. A knee brace for coupling to a patient'"'"'s knee, the knee brace comprising:

a pair of arms for coupling to the patient'"'"'s knee; and

a joint between the arms to allow flexion and extension of the patient'"'"'s knee, a medial/lateral distance between at least one arm of the pair of arms and the patient'"'"'s leg being greater during flexion than during extension.

51. The knee brace of claim 50, wherein the medial/lateral distance gradually increases as the patient'"'"'s knee flexes and gradually decreases as the patient'"'"'s knee extends as an angle of incidence of the at least one arm with respect to the joint changes up to approximately twenty degrees.

52. A knee brace for attachment to a patient'"'"'s knee, the knee brace comprising:

a pair of arms for coupling to the patient'"'"'s knee; and

a joint between the arms to allow flexion and extension of the patient'"'"'s knee, a medial/lateral distance between at least one arm of the pair of arms and the patient'"'"'s leg being greater during extension than during flexion.

53. The knee brace of claim 52, wherein the medial/lateral distance gradually decreases as the patient'"'"'s knee flexes and gradually increases as the patient'"'"'s knee extends as an angle of incidence of the at least one arm with respect to the joint changes up to approximately twenty degrees.

54. A knee brace for coupling to a patient'"'"'s knee, the knee brace comprising:

a pair of arms for coupling to the patient'"'"'s knee;

a joint coupled to the pair of arms to allow flexion and extension of the patient'"'"'s knee, the joint positioned with respect to the patient'"'"'s knee and configured so that at least one arm of the pair of arms moves laterally as the patient'"'"'s knee flexes and medially as the patient'"'"'s knee extends.

55. A knee brace for coupling to a patient'"'"'s knee, the knee brace comprising:

a pair of arms for coupling to the patient'"'"'s knee;

a joint coupled to the pair of arms to allow flexion and extension of the patient'"'"'s knee, the joint positioned with respect to the patient'"'"'s knee and configured so that at least one arm of the pair of arms moves medially as the patient'"'"'s knee flexes and laterally as the patient'"'"'s knee extends.

56. A knee brace for coupling to a patient'"'"'s knee, the knee brace comprising:

a pair of arms for coupling to the patient'"'"'s knee;

a first joint coupled to the pair of arms to allow flexion and extension of the patient'"'"'s knee; and

a second joint in the brace for allowing controlled medial and lateral inclination relative to the first joint of at least one arm of the pair of arms, the medial/lateral inclination of the at least one arm being more lateral during flexion and more medial during extension.

57. A knee brace for coupling to a patient'"'"'s knee, the knee brace comprising:

a pair of arms for coupling to the patient'"'"'s knee;

a first joint coupled to the pair of arms to allow flexion and extension of the patient'"'"'s knee; and

a second joint in the brace for allowing controlled medial and lateral inclination relative to the first joint of at least one arm of the pair of arms, the medial/lateral inclination of the at least one arm being more medial during flexion and more lateral during extension.

58. A knee brace for coupling to a patient'"'"'s knee, the knee brace comprising:

a pair of arms for coupling to the patient'"'"'s knee;

means coupled to the pair of arms for allowing flexion and extension of the patient'"'"'s knee and for increasing a medial/lateral distance between at least one arm of the pair of arms and the patient'"'"'s knee during flexion and decreasing the medial/lateral distance during extension.

59. A knee brace for coupling to a patient'"'"'s knee, the knee brace comprising:

a pair of arms for coupling to the patient'"'"'s knee;

means coupled to the pair of arms for allowing flexion and extension of the patient'"'"'s knee and for decreasing a medial/lateral distance between at least one arm of the pair of arms and the patient'"'"'s knee during flexion and increasing the medial/lateral distance during extension.

60. A knee brace for coupling to a patient'"'"'s knee, the knee brace comprising:

a first shell substantially conforming to the patient'"'"'s thigh;

a second shell substantially conforming to the patient'"'"'s calf;

a first arm coupled to the first shell;

a second arm coupled to the second shell;

a flexion/extension joint coupled between the first arm and the second arm; and

a first ramp positioned to engage the first arm and a second ramp positioned to engage the second arm, the first and second ramps shaped to move the first and second arms toward the patient'"'"'s leg as the patient'"'"'s knee extends and away from the patient'"'"'s leg as the patient'"'"'s knee flexes.

61. A knee brace for coupling to a patient'"'"'s knee, the knee brace comprising:

a first shell substantially conforming to the patient'"'"'s thigh;

a second shell substantially conforming to the patient'"'"'s calf;

a first arm coupled to the first shell;

a second arm coupled to the second shell;

a flexion/extension joint coupled between the first arm and the second arm; and

a first ramp positioned to engage the first arm and a second ramp positioned to engage the second arm, the first and second ramps shaped to move the first and second arms toward the patient'"'"'s leg as the patient'"'"'s knee flexes and away from the patient'"'"'s leg as the patient'"'"'s knee extends.

62. A method of bracing a patient'"'"'s knee, the method comprising:

securing a brace to the patient'"'"'s knee;

allowing the patient'"'"'s knee to flex and extend;

directing a first force toward a first point generally above the patient'"'"'s knee;

directing a second force toward a second point generally below the patient'"'"'s knee;

directing a third force generally away from the patient'"'"'s knee;

increasing the first and second forces toward the patient'"'"'s leg as the patient'"'"'s knee extends; and

decreasing the first and second forces toward the patient'"'"'s leg as the patient'"'"'s knee flexes.

63. A method of bracing a patient'"'"'s knee, the method comprising:

securing a brace to the patient'"'"'s knee;

allowing the patient'"'"'s knee to flex and extend;

directing a first force away from a first point generally above the patient'"'"'s knee;

directing a second force away from a second point generally below the patient'"'"'s knee;

directing a third force generally toward the patient'"'"'s knee;

increasing the first and second forces away from the patient'"'"'s leg as the patient'"'"'s knee extends; and

decreasing the first and second forces away from the patient'"'"'s leg as the patient'"'"'s knee flexes.