Leakage current detection interrupter extension cord with cord diagnostics and/or inadvertent ground-to-neutral detection

• US 20040070895A1
• Filed: 10/09/2002
• Published: 04/15/2004
• Est. Priority Date: 10/09/2002
• Status: Abandoned Application

• Current Assignee: Leviton Manufacturing Company Incorporated
• Original Assignee: Leviton Manufacturing Company Incorporated
• Inventors: Campolo, Steve, Richter, James, Bradley, Roger M., Herzfeld, David, Gershen, Bernard J., Rivera, Lester
• Application Number:
  US10/267,424
• Publication Number:
  US 20040070895A1
• Time in Patent Office: Days
• US Class Current: 361/42
• CPC Class Codes: H02H 3/331 responsive to earthing of the neutral conductor H02H3/338 takes precedence

Abstract

With prior art Immersion Detection Circuit Interrupters (IDCI), the firing of the trip coil to open the contacts which interrupts the flow of current to a load uses the neutral conductor as the return path when leakage is detected. If, however, the neutral conductor should become open, there is no return path present to fire the coil. An unsafe condition because the voltage that is present cannot be disconnected from the load. With this invention the SCR, which is used to fire the coil, now uses the ground conductor and diodes as the return path to fire the coil to interrupt the voltage from the load. A fully shielded cord is used to detect a break in a conductor. An LED indicator in either the plug or the receptacle of the extension cord verifies that protection is available. A test button is provided to test shield continuity and to verify proper circuit operation.

Claims

1. An electrical extension cord comprising:

an electrical cable including separate, insulated phase, neutral and ground conductors surrounded by a conductive sensing shield wherein said cable is electrically connected at first ends of the phase, neutral, ground conductors and conductive sensing shield to a receptacle,

an electrical plug comprising a plug housing, phase, neutral and ground plug blades, and a fault circuit interrupter wherein the fault circuit interrupter is electrically connected at load end phase, neutral and shield ports to the cable at second ends of the phase, neutral and shield conductors, and at line end phase and neutral ports to the phase and neutral plug blades and wherein the ground conductor is electrically connected to the ground plug blade, such that leakage current is collected by the shield enabling protection of the extension cord by the fault circuit interrupter.

2. The electrical extension cord of claim 1, wherein the extension cord contains an integrity indicator which denotes if the extension cord is safe to use.

3. The electrical extension cord of claim 1, wherein the fault circuit interrupter in the plug electrically isolates the receptacle of the extension cord from the plug if an unsafe condition should arise.

4. The electrical extension cord of claim 2, wherein the integrity indicator is located in the receptacle of the extension cord.

5. The electrical extension cord of claim 3, wherein the integrity indicator is a light.

6. The electrical extension cord of claim 3, further comprising a switch located in the receptacle for testing the integrity of the extension cord.

7. The electrical extension cord of claim 6, wherein the switch in the receptacle is used to test for shield continuity.

8. The electrical extension cord of claim 6, wherein the switch in the receptacle tests the fault circuit interrupter by simulating a leakage condition in the extension cord.

9. The electrical extension cord of claim 1, further comprising a sensor located in the receptacle coupled to activate the fault circuit interrupter to electrically disconnect the receptacle from the plug upon exposure of the sensor to a conducting medium.

10. The electrical extension cord of claim 1, wherein the fault circuit interrupter electrically disconnects the receptacle from the plug should the shield become discontinuous.

11. The electrical extension cord of claim 1, wherein the fault circuit interrupter is a leakage current detection interrupter.

12. The electrical extension cord of claim 2, wherein the integrity indicator is located in the plug of the extension cord.

13. The electrical extension cord of claim 12, further comprising a return conductor located within the extension cord connecting the end of the shield conductor located in the receptacle to the integrity indicator in the plug.

14. The electrical extension cord of claim 12, wherein the integrity indicator is a light.

15. The electrical extension cord of claim 14, further comprising a switch located in the receptacle for testing the integrity of the extension cord.

16. The electrical extension cord of claim 15, wherein the switch in the plug is used to test for shield continuity.

17. The electrical extension cord of claim 15, wherein the switch in the plug tests the fault circuit interrupter by simulating a leakage condition in the extension cord.

18. The electrical extension cord of claim 1, further comprising coupling at least one diode between the phase conductor or the neutral conductor to bias the shield to a predetermined voltage.

19. The electrical extension cord of claim 18, further comprising coupling a first diode between the neutral conductor and the shield and a second diode between the phase conductor and the shield.

20. The electrical extension cord of claim 19, wherein the first and second diodes are located in the plug.