Leakage current detection interrupter extension cord with cord diagnostics

• US 20040070899A1
• Filed: 09/22/2003
• Published: 04/15/2004
• Est. Priority Date: 10/09/2002
• Status: Active Grant

• Current Assignee: Leviton Manufacturing Company Incorporated
• Original Assignee: Leviton Manufacturing Company Incorporated
• Inventors: Campolo, Steve, Richter, James, Bradley, Roger M., Herzfeld, David, Gershen, Bernard J., Rivera, Lester
• Granted Patent: US 7,136,266 B2
• Time in Patent Office: Days
• US Class Current: 361/42
• CPC Class Codes: H02H 3/16 responsive to fault current to earth, frame or mass with balanced or differential arrangement H02H3/26 ; monitoring earth connection H02H5/105
• CPC Class Codes: H02H 3/331 responsive to earthing of the neutral conductor H02H3/338 takes precedence

Abstract

In the present invention the basic detection and interruption components of an Immersion Detection Circuit Interrupter (IDCI), in combination with the line, neutral and shield conductors of an extension or appliance cord provides a new improved type of detector, a Leakage Current Detector Interrupter (LCDI) which interrupts current to a load when current leakage is detected between the line or neutral conductors of the cord and the shield conductor. The new improved LCDI detector provides, either singularly or in combination, the following advantages: Prevents the LCDI from being reset should the device become inoperative (reset lockout); Provides an indication of the integrity of the shield in the extension or appliance cord; Tests the integrity of the shield within the extension or appliance cord, in addition to testing the functionality of the LCDI; Interrupts current to the load if an electrical connection is detected between the shield and neutral, or the shield and ground, in addition to the existing detection of leakage current from the phase conductor; Allows the LCDI to trip during an open neutral condition by utilizing the ground connection as a return wire for the trip coil; and/or Provides immersion detection at the receptacle end of the extension cord in addition to protection from leakage faults.

Claims

1. An electrical extension cord comprising:

an electrical cable having first and second ends including separate, insulated phase and neutral conductors surrounded by a conductive sensing shield wherein said cable is electrically connected at first ends of the phase and neutral conductors and conductive sensing shield to a plug having phase and neutral blades,

a receptacle connected to the second end of the cable, and

a fault circuit interrupter wherein the fault circuit interrupter is electrically connected at load end phase, neutral and shield ports to the cable at second ends of the phase, neutral and shield conductors, and at line end phase and neutral ports to the phase and neutral plug blades and wherein leakage current collected by the shield enables operation of the fault circuit interrupter to electrically disconnect the receptacle from the plug.

2. The electrical extension cord of claim 1, wherein the extension cord contains an integrity indicator which denotes if the extension cord is safe to use.

3. The electrical extension cord of claim 1, wherein the fault circuit interrupter in the plug electrically isolates the receptacle of the extension cord from the plug if an unsafe condition should arise.

4. The electrical extension cord of claim 2, wherein the integrity indicator is located in the receptacle of the extension cord.

5. The electrical extension cord of claim 3, wherein the integrity indicator is a light.

6. The electrical extension cord of claim 3, further comprising a switch located in the receptacle for testing the integrity of the extension cord.

7. The electrical extension cord of claim 6, wherein the switch in the receptacle is used to test for shield continuity.

8. The electrical extension cord of claim 6, wherein the switch in the receptacle tests the fault circuit interrupter by simulating a leakage condition in the extension cord.

9. The electrical extension cord of claim 1, further comprising a sensor located in the receptacle coupled to activate the fault circuit interrupter to electrically disconnect the receptacle from the plug upon exposure of the sensor to a conducting medium.

10. The electrical extension cord of claim 1, wherein the fault circuit interrupter electrically disconnects the receptacle from the plug should the shield become discontinuous.

11. The electrical extension cord of claim 1, wherein the fault circuit interrupter is a leakage current detection interrupter.

12. The electrical extension cord of claim 2, wherein the integrity indicator is located in the plug of the extension cord.

13. The electrical extension cord of claim 12, further comprising a return conductor located within the extension cord connecting the end of the shield conductor located in the receptacle to the integrity indicator in the plug.

14. The electrical extension cord of claim 12, wherein the integrity indicator is a light.

15. The electrical extension cord of claim 14, further comprising a switch located in the receptacle for testing the integrity of the extension cord.

16. The electrical extension cord of claim 15, wherein the switch in the plug is used to test for shield continuity.

17. The electrical extension cord of claim 15, wherein the switch in the plug tests the fault circuit interrupter by simulating a leakage condition in the extension cord.

18. The electrical extension cord of claim 1 wherein the electrical cable is a flat cord.

19. The electrical extension cord of claim 1 wherein the electrical cable is a flat cord which includes a ground conductor.

21. The electrical extension cord of claim 1 wherein the electrical cable is a flat cord.

22. The electrical extension cord of claim 1 wherein the electrical cable is a flat cord which includes a ground conductor.

20. An electrical extension cord comprising:

an electrical cable including separate, insulated phase and neutral conductors surrounded by a conductive shield wherein said cable is electrically connected at first ends of the phase and neutral conductors and conductive shield to a receptacle,

an electrical plug comprising a plug housing, phase and neutral plug blades,

a fault circuit interrupter wherein the fault circuit interrupter is electrically connected at load end phase, neutral and shield ports to the cable at second ends of the phase, neutral and shield conductors, and at line end phase and neutral ports to the phase and neutral plug blades, and

impedance sensing means coupled to operate the fault circuit interrupter to electrically disconnect the receptacle from the plug upon the detection of an impedance between the shield and neutral conductors of less than a predetermined value.

23. An electrical extension cord comprising:

an electrical cable including separate, insulated phase and neutral conductors surrounded by a conductive shield wherein said cable is electrically connected at first ends of the phase and neutral conductors and conductive shield to a receptacle,

an electrical plug comprising a plug housing, phase and neutral plug blades,

a fault circuit interrupter wherein the fault circuit interrupter is electrically connected at load end phase, neutral and shield ports to the cable at second ends of the phase, neutral and shield conductors, and at line end phase and neutral ports to the phase and neutral plug blades, and

impedance sensing means coupled to operate the fault circuit interrupter to electrically disconnect the receptacle from the plug upon the detection of an impedance between the shield and a ground of less than a predetermined value.

24. The electrical extension cord of claim 23 wherein the electrical cable is a flat cord.

25. The electrical extension cord of claim 23 wherein the electrical cable is a flat cord which includes a ground conductor.

26. An electrical extension cord comprising:

an electrical cable including separate, insulated phase and neutral conductors surrounded by a conductive shield wherein said cable is electrically connected at first ends of the phase and neutral conductors and conductive shield to a receptacle,

an electrical plug comprising a plug housing, phase and neutral plug blades,

a fault circuit interrupter wherein the fault circuit interrupter is electrically connected at load end phase, neutral and shield ports to the cable at second ends of the phase, neutral and shield conductors, and at line end phase and neutral ports to the phase and neutral plug blades, and

tripping means coupled to operate the fault circuit interrupter to electrically disconnect the receptacle from the plug upon the opening of the shield conductor.

27. The electrical extension cord of claim 26 wherein the electrical cable is a flat cord.

28. The electrical extension cord of claim 26 wherein the electrical cable is a flat cord which includes a ground conductor.

29. An electrical extension cord comprising:

an electrical cable including separate, insulated phase and neutral conductors surrounded by a conductive shield wherein said cable is electrically connected at first ends of the phase and neutral conductors and conductive shield to a receptacle,

an electrical plug comprising a plug housing, phase and neutral plug blades,

a fault circuit interrupter wherein the fault circuit interrupter is electrically connected at load end phase, neutral and shield ports to the cable at second ends of the phase, neutral and shield conductors, and at line end phase and neutral ports to the phase and neutral plug blades, and

tripping means coupled to operate the fault circuit interrupter to electrically disconnect the receptacle from the plug upon the opening of the neutral conductor.

30. The electrical extension cord of claim 29 wherein the electrical cable is a flat cord.

31. The electrical extension cord of claim 29 wherein the electrical cable is a flat cord which includes a ground conductor.

32. An electrical extension cord comprising:

an electrical cable including separate, insulated phase and neutral conductors surrounded by a conductive sensing shield wherein said cable is electrically connected at first ends of the phase and neutral conductors and conductive sensing shield to a receptacle,

an electrical plug comprising a plug housing, phase and neutral plug blades,

a fault circuit interrupter wherein the fault circuit interrupter is electrically connected at load end phase, neutral and shield ports to the cable at second ends of the phase, neutral and shield conductors, and at line end phase and neutral ports to the phase and neutral plug blades wherein leakage current collected by the shield enables operation of the fault circuit interrupter to electrically disconnect the receptacle from the plug, and

an integrity indicator located in the plug or receptacle to verify the conductivity of the phase or shield conductors and that protection is available during either the negative or positive half cycle of an AC signal of the phase conductor.

33. An electrical extension cord comprising:

an electrical cable having first and second ends including separate, insulated phase and neutral conductors surrounded by a conductive sensing shield wherein said cable is electrically connected at first ends of the phase and neutral conductors and conductive sensing shield to a plug having phase and neutral blades,

a receptacle connected to the second end of the cable, and

a fault circuit interrupter wherein the fault circuit interrupter is electrically connected at load end phase, neutral and shield ports to the cable at second ends of the phase, neutral and shield conductors, and at line end phase and neutral ports to the phase and neutral plug blades and wherein leakage current collected by the shield enables operation of the fault circuit interrupter to electrically disconnect the receptacle from the plug.