Process for recyling colored thermoplastic molded articles

• US 20040082672A1
• Filed: 10/16/2003
• Published: 04/29/2004
• Est. Priority Date: 10/16/2002
• Status: Abandoned Application

• Current Assignee: ColorMatrix Europe Ltd. (Avient Corp.)
• Original Assignee: ColorMatrix Europe Ltd. (Avient Corp.)
• Inventors: Frost, Mark, Zeng, Fuquan
• Application Number:
  US10/687,211
• Publication Number:
  US 20040082672A1
• Time in Patent Office: Days
• US Class Current: 521/48
• CPC Class Codes: C08J 7/00 Chemical treatment or coating of shaped articles made of macromolecular substances coating with metallic material C23C; electrolytic deposition of metals C25

Abstract

A colorant additive composition is described as well as its use for addition to thermoplastic molding compositions, for example thermoplastic molding compositions comprising polyesters, such as polyethylene terephthalate. The colorant additive composition comprises at least one thermolabile sublimable colorant. The colorant additive composition is suitable for use in thermoplastic molding compositions for making, for example, bottles which can be recycled by a recycling process which includes the step of subjecting the recycled material to elevated temperature conditions for a period of time sufficient to cause a desirable change of color by extraction of at least some of the thermolabile sublimable colorant, which extracted colorant may be recovered for re-use.

Claims

1. A process for recycling a thermoplastic molded article comprising:

a) providing a thermoplastic molded article incorporating as colorant at least one thermolabile sublimable colorant;

b) subjecting the material of the molded article to elevated temperature conditions for a period of time sufficient to extract at least some of the thermolabile sublimable colorant and form an at least partially color modified composition; and

c) recovering the color modified composition for further recycling steps.

2. A process according to claim 1 wherein the material of the molded article is subjected to elevated temperature conditions for a period of time sufficient to extract at least 10% of the thermolabile sublimable colorant.

3. A process according to claim 2 wherein the material of the molded article is subjected to elevated temperature conditions for a period of time sufficient to extract at least 20% of the thermolabile sublimable colorant.

4. A process according to claim 3 wherein the material of the molded article is subjected to elevated temperature conditions for a period of time sufficient to extract at least 30% of the thermolabile sublimable colorant.

5. A process according to claim 4 wherein the material of the molded article is subjected to elevated temperature conditions for a period of time sufficient to extract at least 40% of the thermolabile sublimable colorant.

6. A process according to claim 1, further including the step of recovering the extracted colorant for re-use.

7. A process according to claim 1 wherein the material of the molded article is subjected to elevated temperature conditions for a period of time sufficient to extract at least some of the thermolabile sublimable colorant and form an at least substantially color modified composition.

8. A process according to claim 1 wherein the thermoplastic molded article comprises two or more thermolabile sublimable colorants.

9. A process according to claim 8 wherein, said two or more thermolabile sublimable colorants comprise at least two selected from a violet colorant, a yellow colorant, a red colorant and a blue colorant.

10. A process according to claim 1, in which the thermoplastic molded article is made from a polyester.

11. A process according to claim 1 wherein the colored thermoplastic molded article is substantially free from carbon black and from inorganic pigments.

12. A process for making a useful article which comprises:

(A) providing a thermoplastic molding composition;

(B) admixing with the thermoplastic molding composition at least one thermolabile sublimable colorant material to form a colored thermoplastic molding composition;

(C) forming a colored molded article by a procedure including heating the colored thermoplastic molding composition and molding said hot composition into a molded article;

(D) after use of the molded article, subjecting the material of the molded article to recycling steps which include subjecting the material of the molded article to elevated temperature conditions for a period of time sufficient to cause said material of the molded article to undergo a desirable change of color as a result of sublimation and migration to the atmosphere of the colorant material; and

(E) re-forming the thus treated material into a useful article.

13. A process according to claim 12 including the step of recovering the sublimated and migrated colorant from step (D) for subsequent re-use.

14. A process for making an article from a colored thermoplastic molding composition which comprises:

(I) providing a colored thermoplastic molding composition comprising recycled colored thermoplastic material, said recycled colored thermoplastic material containing at least one thermolabile sublimable colorant material;

(II) subjecting the colored thermoplastic molding composition to elevated temperature conditions for a period of time sufficient to extract at least some of the thermolabile sublimable colorant and form an at least partially color modified composition; and

(III) extruding the resulting at least partially color modified composition to form said article.

15. A process according to claim 14 including the step of recovering at least some of the extracted thermolabile sublimable colorant from step (II) for subsequent re-use.

16. A process according to claim 14 wherein in step (III) the at least partially color modified composition is injection molded to form a bottle preform and wherein the resulting bottle preform is then blow molded to form a bottle.

17. The product of a process according to claim 14.