Metering drum for an automatic accumulation system

• US 20040084468A1
• Filed: 11/04/2002
• Published: 05/06/2004
• Est. Priority Date: 11/04/2002
• Status: Active Grant

• Current Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Original Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Inventors: Kelbert, Ronald E., Ogle, Richard J., Hellmann, Steven A.
• Granted Patent: US 7,108,155 B2
• Time in Patent Office: Days
• US Class Current: 221/1
• CPC Class Codes: B65B 35/46 by rotary conveyors
• CPC Class Codes: B65B 37/16 Separating measured quantities from supply in container-filling machines B65B1/30, B65B3/26
• CPC Class Codes: B65B 5/08 Packaging groups of articles, the articles being individually gripped or guided for transfer to the containers or receptacles

Abstract

A method and apparatus (20) for accumulating articles (28) can include a dispensing of the articles with a rotating, metering drum (40) for movement to a first conveyor (50). The metering drum (40) has an entry end (86) and an exit end (88), and in a particular aspect, the metering drum (40) can be configured such that a rotation of the metering drum overcomes a static friction which would inhibit a movement of the articles (28) downstream through the metering drum. In another aspect the metering drum (40) can include at least one lug member (90) which is positioned and attached inside the metering drum at the exit end (88) of the metering drum. In further aspects, a ramp member (43) can be configured to extend an operative distance into the volume of the metering drum, and can be spaced away from an inside wall surface of the metering drum by a selected offset distance.

Claims

1. A method for accumulating articles, said method comprising:

a dispensing of said articles with a rotating, metering drum for movement to a first conveyor;

wherein

said metering drum has an entry end and an exit end; and

said metering drum is configured such that a rotation of said metering drum overcomes a static friction which inhibits a movement of said articles downstream through said metering drum.

2. A method as recited in claim 1 wherein said metering drum is configured with a drum tilt angle which is not more than about 45 degrees.

3. A method as recited in claim 1 further including a rotating of said metering drum at a rotational speed of at least about 5 rpm.

4. A method as recited in claim 1 wherein a first stationary plate member has been positioned operatively adjacent the entry end of said metering drum;

and said first stationary plate member has been configured to partially block an entry end opening of said metering drum while allowing the metering drum to rotate past the first stationary plate.

5. A method as recited in claim 4, wherein a second stationary plate has been positioned operatively adjacent the exit end of said metering drum;

and has been configured to partially block an exit end opening of said metering drum while allowing the metering drum to rotate past the second stationary plate.

6. A method as recited in claim 4, wherein

an entry-slide has been cooperatively positioned at a top region of the first stationary plate at the entry end of the drum;

and

said entry-slide has been configured to direct the articles into the metering drum from a supply hopper.

7. A method as recited in claim 1 wherein said metering drum has been configured to include at least one lug member which is positioned and attached inside the metering drum at an exit end of the metering drum.

8. A method as recited in claim 7 wherein said at least one lug member is positioned substantially flush with the exit end of the metering drum.

9. A method as recited in claim 7 wherein a radially-inward extending height of said at least one lug member is sized to operatively engage and isolate at least one individual metered article

10. A method as recited in claim 7 wherein a radially-inward extending height of said at least one lug member is sized to be approximately equal to an article thickness dimension.

11. A method as recited in claim 7 wherein an axial length of said at least one lug member is approximately equal to a major length dimension of said articles.

12. A method as recited in claim 1 wherein said metering drum has been configured to include a lug system having a plurality of lug members which are positioned and attached along an inside circumferential region of the metering drum at an exit end region of the metering drum.

13. A method as recited in claim 12 wherein said metering drum includes two lug members spaced approximately 180 degrees apart along an inside circumferential region of the metering drum.

14. A method as recited in claim 1, wherein a ramp member has been configured to extend an operative distance into the volume of the metering drum and is spaced away from an inside wall surface of the metering drum by a selected offset distance.

15. A method as recited in claim 1, wherein a ramp member has been spaced away from the inside, cylindrical wall surface of the metering drum by a selected offset distance that is approximately 1.5 times a thickness dimension of a metered article.

16. An apparatus for accumulating articles, said apparatus comprising:

a rotatable, metering drum which can dispense said articles for movement to a first conveyor;

wherein

said metering drum has an entry end and an exit end; and

said metering drum is configured such that a rotation of said metering drum overcomes a static friction which inhibits a movement of said articles downstream through said metering drum.

17. An apparatus as recited in claim 16 wherein a first stationary plate member has been positioned operatively adjacent the entry end of said metering drum;

and said first stationary plate member has been configured to partially block an entry end opening of said metering drum while allowing the metering drum to rotate past the first stationary plate.

18. An apparatus as recited in claim 17, wherein a second stationary plate has been positioned operatively adjacent the exit end of said metering drum;

and has been configured to partially block an exit end opening of said metering drum while allowing the metering drum to rotate past the second stationary plate.

19. An apparatus as recited in claim 17, wherein

an entry-slide has been cooperatively positioned at a top region of the first stationary plate at the entry end of the drum;

and

said entry-slide has been configured to direct the articles into the metering drum from a supply hopper.

20. An apparatus as recited in claim 16 wherein said metering drum has been configured to include at least one lug member which is positioned and attached inside the metering drum at an exit end of the metering drum.

21. An apparatus as recited in claim 20 wherein said at least one lug member is positioned substantially flush with the exit end of the metering drum.

22. An apparatus as recited in claim 20 wherein a radially-inward extending height of said at least one lug member is sized to operatively engage and isolate at least one individual metered article.

23. An apparatus as recited in claim 20 wherein a radially-inward extending height of said at least one lug member is sized to be approximately equal to an article thickness dimension.

24. An apparatus as recited in claim 20 wherein an axial length of said at least one lug member is approximately equal to a major length dimension of said articles.

25. An apparatus as recited in claim 16 wherein said metering drum has been configured to include a lug system having a plurality of lug members which are positioned and attached inside the metering drum at an exit end region of the metering drum.

26. An apparatus as recited in claim 25 wherein said metering drum includes two lug members spaced approximately 180 degrees apart along an inside circumferential region of the metering drum.

27. An apparatus as recited in claim 16 wherein a ramp member has been configured to extend an operative distance into the volume of the metering drum and is spaced away from an inside wall surface of the metering drum by a selected offset distance.

28. An apparatus as recited in claim 16 wherein a ramp member has been spaced away from the inside, cylindrical wall surface of the metering drum by a selected offset distance that is approximately 1.5 times a thickness dimension of a metered article.