Corrosion and alkali-resistant compositions and methods for using the same
First Claim
Patent Images
1. A composition substantially free from conductive pigments comprising:
- a) the reaction product of one or more epoxy-containing materials and one or more phosphorus-containing materials; and
b) a curing agent.
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Abstract
A corrosion resistant, alkali resistant coating composition is disclosed. The composition comprises a binder comprising a reaction product of an epoxy-containing material and a phosphorus-containing material together with a curing agent. Aminoplasts, especially melamine-based aminoplasts, are particularly suitable curing agents. A source of silicon can optionally be included. The compositions also provide excellent adhesion and can be used with or without a weldable primer. The compositions are applied to and cured on a metal substrate.
17 Citations
42 Claims
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1. A composition substantially free from conductive pigments comprising:
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a) the reaction product of one or more epoxy-containing materials and one or more phosphorus-containing materials; and
b) a curing agent. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 23, 24, 25, 26, 27)
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18. A composition comprising:
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a) the reaction product of one or more epoxy-containing materials and one or more phosphorus-containing materials;
b) a curing agent; and
c) a source of silicon. - View Dependent Claims (19, 20, 21, 22, 28)
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29. A weldable, corrosion resistant layer deposited on a substrate, wherein the weldable layer is less than or equal to 2.2 microns, is substantially free of conductive pigments, and is comprised of the cured reaction product of:
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a) a reaction product of at least one epoxy-functional material and at least one phosphorus-containing material;
b) a curing agent; and
c) silicon. - View Dependent Claims (30, 31, 32, 33, 34, 35, 36, 37, 38)
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39. A weldable, corrosion resistant layer deposited on a substrate, wherein the weldable layer is of a thickness to provide corrosion resistance without inhibiting welding, is substantially free of conductive pigments, and is comprised of the cured reaction product of:
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a) the reaction product of at least one epoxy-functional material and at least one phosphorus-containing material; and
b) a curing agent. - View Dependent Claims (40)
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41. A method for improving the alkaline resistance of a pretreatment layer, comprising adding an aminoplast to the composition from which the layer is deposited.
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42. A coating multilayer comprising:
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a) a nonchrome alkaline resistant pretreatment layer; and
b) a coating deposited on the nonchrome alkaline resistant pretreatment layer;
wherein <
10 percent of the coating is removed by alkaline cleaning with an alkaline cleaner having a pH of 13 or higher.
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Specification