Catalyst for dehydrogenation of cyclohexanol and method for preparation thereof

• US 20040087815A1
• Filed: 09/10/2003
• Published: 05/06/2004
• Est. Priority Date: 03/29/2001
• Status: Abandoned Application

• Current Assignee: Sued-Chemie Catalysts Japan Incorporated (Clariant AG), Sured-Chemie Catalysts Japan, Inc.
• Original Assignee: Sued-Chemie Catalysts Japan Incorporated (Clariant AG)
• Inventors: Sugeta, Moriyasu, Okuhara, Kazuharu, Kitamura, Tadakuni
• Application Number:
  US10/471,627
• Publication Number:
  US 20040087815A1
• Time in Patent Office: Days
• US Class Current: 568/361
• CPC Class Codes: B01J 23/8926 Copper and noble metals
• CPC Class Codes: B01J 23/8946 with alkali or alkaline earth metals
• CPC Class Codes: B01J 23/8953 with zinc, cadmium or mercury
• CPC Class Codes: B01J 37/03 Precipitation; Co-precipitation
• CPC Class Codes: C07C 45/002 by dehydrogenation
• CPC Class Codes: C07C 49/403 of a six-membered ring

Abstract

A copper oxide based catalyst for dehydrogenation of cyclohexanol, which is a copper oxide-zinc oxide based catalyst or a copper oxide-silicon oxide based catalyst further comprising one of palladium, platinum and ruthenium in a very small amount; and a method for preparing the copper oxide based catalyst which comprises combining the co-precipitation method or the kneading method and the spray method. The copper oxide based catalyst for dehydrogenation of cyclohexanol exhibits high activity and high selectivity, and thus may be used for producing cyclohexanone at a reduced reaction temperature and/or with an enhanced yield, as compared to a conventional catalyst.

Claims

1. A catalyst for dehydrogenation of cyclohexanol, said catalyst being a copper oxide based catalyst which includes essential components of copper oxide and a noble metal, wherein said catalyst contains 20 to 400 ppm of at least any one element selected from Pd, Pt and Ru as a component of said noble metal, and an oxide of at least one metal selected from Al, Zn and Si as an additive component.

2. The catalyst for dehydrogenation of cyclohexanol as claimed in claim 1, further containing at least one of Na and Ca as an optional additive component.

3. The catalyst for dehydrogenation of cyclohexanol as claimed in claim 1 or 2, wherein, based on conversion of catalyst component into oxide, a content of Cu is 20 to 97%, a content of said additive component is 3 to 80%, and a content of the optional additive component is 0.1 to 5%.

4. A method of preparing a catalyst for dehydrogenation of cyclohexanol as claimed in any one of claims 1 to 3, wherein said method comprises the steps of:

preparing a precipitating mother liquor which contains a copper component and either a water-soluble compound or an oxide-sol of at least one metal selected from Al, Zn and Si as an additive component;

producing a precipitate through a neutralization reaction with alkali;

subjecting the precipitate with washing, heat treatment, and forming, thereby to obtain an intermediate product; and

subsequently spraying a solution, which contains salts of said noble metal component, onto said intermediate product as obtained, so that said solution as sprayed is supported on said intermediate product.

5. The method of preparing the catalyst for dehydrogenation of cyclohexanol as claimed in claim 4, wherein a compound of at least one component selected from Na and Ca is further added as said optional additive component to a slurry which has been prepared by having produced said precipitation from said copper component and said additive component and having completed said washing process.

6. The method of preparing the catalyst for dehydrogenation of cyclohexanol as claimed in claim 4, wherein a solution containing a water-soluble compound of at least one component selected from Na and Ca as an optional additive component is further sprayed and supported on said intermediate product.

7. A method of preparing the catalyst for dehydrogenation of cyclohexanol as claimed in any one of claims 1 to 3, wherein at least one component selected from copper oxide, copper hydroxide and basic copper carbonate is used as a copper component, and a compound of at least one metal selected from Al, Zn and Si is used as an additive component, and they are subjected to either sequential processes of kneading, heat treatment and forming or other sequential processes of kneading, forming and heat treatment, thereby to obtain an intermediate product as formed and subsequently an aqueous solution containing salts of a noble metal component is sprayed and supported onto said intermediate product as formed.

8. The method of preparing the catalyst for dehydrogenation of cyclohexanol as claimed in claim 7, wherein a compound of at least one component selected from Na and Ca is further added as an optional additive component during said kneading process.