Cushion body of seat cushion and method of manufacturing the cushion body
First Claim
1. A cushion body of a seat cushion, said cushion body having a main part and a side part corresponding to a main part and a side part of said seat cushion, comprising:
- (1) a foamed body made of cold urethane foam, a shape of said foamed body being generally corresponding to an outline of said cushion body;
(2) an air-permeable material fixed to said foamed body; and
(3) an impregnation layer that is a layer formed in an overlapped portion of said foamed body and said air-permeable material, said air-permeable material being fixed to said foamed body by this layer, the thickness of said impregnation layer being thinner than that of said air-permeable material so that a surface layer of a portion of said cushion body where said air-permeable material is fixed to said foamed body is formed of a non-impregnation part outside of said air-permeable material adjacent to said impregnation layer, the thickness of said impregnation layer having a thickness that can at least provide a predetermined strength of reinforcement to the portion of said cushion body where said air-permeable material is fixed to said foamed body, so that the portion of said cushion body where said air-permeable material is fixed to said foamed body is reinforced.
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Abstract
[Problems] An object of the invention is to provide a cushion body of a seat cushion that can be easily reinforced in low cost, to provide a method for manufacturing such a cushion body and to provide an apparatus for manufacturing such a cushion body.
[Means for solving] A cushion body 10 of a seat cushion has a main part and a side part generally corresponding to a main part and a side part of the seat cushion. The cushion body 10 comprises a foamed body 11 formed in a shape generally corresponding to an outline of the cushion body 10, an air-permeable material 12 fixed to the cushion body 10 and an impregnation layer 13 that serves to reinforce a portion of the cushion body 10 where the air-permeable material 12 is fixed to the foamed body 11. The foamed body 11 is made of cold urethane foam. The thickness of the impregnation layer 13 has a thickness that can provide a predetermined strength to reinforce a portion of the cushion body 10 where the air-permeable material 12 is fixed to the foamed body 11.
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Citations
13 Claims
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1. A cushion body of a seat cushion, said cushion body having a main part and a side part corresponding to a main part and a side part of said seat cushion, comprising:
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(1) a foamed body made of cold urethane foam, a shape of said foamed body being generally corresponding to an outline of said cushion body;
(2) an air-permeable material fixed to said foamed body; and
(3) an impregnation layer that is a layer formed in an overlapped portion of said foamed body and said air-permeable material, said air-permeable material being fixed to said foamed body by this layer, the thickness of said impregnation layer being thinner than that of said air-permeable material so that a surface layer of a portion of said cushion body where said air-permeable material is fixed to said foamed body is formed of a non-impregnation part outside of said air-permeable material adjacent to said impregnation layer, the thickness of said impregnation layer having a thickness that can at least provide a predetermined strength of reinforcement to the portion of said cushion body where said air-permeable material is fixed to said foamed body, so that the portion of said cushion body where said air-permeable material is fixed to said foamed body is reinforced. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13)
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Specification