Memory card and its manufacturing method

• US 20040090829A1
• Filed: 07/22/2003
• Published: 05/13/2004
• Est. Priority Date: 02/28/2001
• Status: Abandoned Application

• Current Assignee: PS4 Luxco S.a.r.l.
• Original Assignee: PS4 Luxco S.a.r.l.
• Inventors: Ito, Takeshi, Sato, Shinei, Miura, Tomomi, Saga, Toru
• Application Number:
  US10/466,806
• Publication Number:
  US 20040090829A1
• Time in Patent Office: Days
• US Class Current: 365/200
• CPC Class Codes: G06K 19/077 Constructional details, e.g. mounting of circuits in the carrier
• CPC Class Codes: G06K 19/07743 External electrical contacts
• CPC Class Codes: H01L 21/561 Batch processing
• CPC Class Codes: H01L 2224/05554 being square
• CPC Class Codes: H01L 2224/05568 the whole external layer protruding from the surface
• CPC Class Codes: H01L 2224/05573 Single external layer
• CPC Class Codes: H01L 2224/05599 Material
• CPC Class Codes: H01L 2224/16 of an individual bump connector
• CPC Class Codes: H01L 2224/32145 the bodies being stacked
• CPC Class Codes: H01L 2224/32225 the item being non-metallic, e.g. insulating substrate with or without metallisation
• CPC Class Codes: H01L 2224/45015 being circular
• CPC Class Codes: H01L 2224/45144 Gold (Au) as principal constituent
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2224/48227 connecting the wire to a bond pad of the item
• CPC Class Codes: H01L 2224/49171 Fan-out arrangements
• CPC Class Codes: H01L 2224/73265 Layer and wire connectors
• CPC Class Codes: H01L 2224/85 using a wire connector
• CPC Class Codes: H01L 2224/97 the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
• CPC Class Codes: H01L 23/3121 a substrate forming part of the encapsulation
• CPC Class Codes: H01L 24/05 of an individual bonding area
• CPC Class Codes: H01L 24/45 : of an individual wire connector
• CPC Class Codes: H01L 24/48 : of an individual wire connector
• CPC Class Codes: H01L 24/49 : of a plurality of wire connectors
• CPC Class Codes: H01L 24/97 : the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
• CPC Class Codes: H01L 2924/00 : Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/00012 : Relevant to the scope of the group, the symbol of which is combined with the symbol of this group
• CPC Class Codes: H01L 2924/00014 : the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H01L 2924/01005 : Boron [B]
• CPC Class Codes: H01L 2924/01006 : Carbon [C]
• CPC Class Codes: H01L 2924/01033 : Arsenic [As]
• CPC Class Codes: H01L 2924/01047 : Silver [Ag]
• CPC Class Codes: H01L 2924/01079 : Gold [Au]
• CPC Class Codes: H01L 2924/01082 : Lead [Pb]
• CPC Class Codes: H01L 2924/07811 : Extrinsic, i.e. with electrical conductive fillers
• CPC Class Codes: H01L 2924/10161 : with a rectangular active surface
• CPC Class Codes: H01L 2924/12041 : LED
• CPC Class Codes: H01L 2924/14 : Integrated circuits
• CPC Class Codes: H01L 2924/15153 : the die mounting substrate comprising a recess for hosting the device
• CPC Class Codes: H01L 2924/15165 : Monolayer substrate
• CPC Class Codes: H01L 2924/181 : Encapsulation
• CPC Class Codes: H01L 2924/20752 : larger or equal to 20 microns less than 30 microns
• CPC Class Codes: H01L 2924/30105 : Capacitance
• CPC Class Codes: H01L 2924/30107 : Inductance

Abstract

A less expensive memory card is provided. An electronic device according to the present invention comprises a substrate having wiring lines with plural external electrode terminals exposed to a first surface of the substrate, a sealing member formed of an insulating resin to cover the whole of a second surface as a back surface opposite to the first surface, and one or plural semiconductor elements covered with the sealing member and fixed to the second surface of the substrate, the semiconductor element(s) having electrodes connected electrically to the wiring lines through a connecting means. The substrate is quadrangular in shape and a card-shaped package is constituted by the substrate and the sealing member. One or plural semiconductor elements constituting a memory chip(s), as well as a control chip for controlling the memory chip(s), are fixed to the substrate to form a memory card. A direction recognizing portion is formed at edges of the substrate and the sealing member.

Claims

1. A memory card having a first surface and a second surface as a back surface of the first surface, the memory card comprising:

a wiring substrate having a main surface and a back surface;

a plurality of external electrode terminals formed on the back surface of the wiring substrate;

a plurality of wiring lines formed over the main surface of the wiring substrate;

a semiconductor element disposed over the main surface of the wiring substrate and connected electrically to the plural external electrode terminals through a plurality of wiring lines; and

a sealing member formed of an insulating resin on the back surface of the wiring substrate to cover the semiconductor element,

wherein the external electrode terminals and the back surface of the wiring substrate are exposed to the first surface of the memory card, and

wherein the sealing member is exposed to the second surface of the memory card.

2. A memory card according to claim 1, wherein the sealing member covers the plural wiring lines from above.

3. A memory card according to claim 1, wherein the semiconductor element comprises a control chip and a memory chip.

4. A memory card according to claim 1, wherein the semiconductor element comprises a first semiconductor chip disposed over the main surface of the wiring substrate and a second semiconductor chip disposed on the first semiconductor chip.

5. A memory card according to claim 4, wherein over the main surface of the wiring substrate, a semiconductor element fixing area for fixing therein of the semiconductor element is recessed and the semiconductor element is fixed to a bottom of the recess.

6. A memory card according to claim 1, wherein a direction recognizing portion is formed at edges of the wiring substrate and the sealing member.

7. A memory card comprising:

a wiring substrate having a main surface and a back surface;

a plurality of external electrode terminals formed on the back surface of the wiring substrate;

a plurality of wiring lines formed over the main surface of the wiring substrate;

a semiconductor element disposed over the main surface of the wiring substrate and connected electrically to the plural external electrode terminals through the plural wiring lines; and

a sealing member formed of an insulating resin on the back surface of the wiring substrate to cover the semiconductor element,

wherein an interface where the wiring substrate and the sealing member are bonded together is exposed to a side face of the memory card.

8. A method of manufacturing an electronic device, comprising the steps of:

(a) providing a wiring substrate, the wiring substrate having unit substrate areas over a main surface thereof and a plurality of external electrode terminals on a back surface thereof;

(b) arranging semiconductor chips on the unit substrate areas and connecting the semiconductor chips electrically to the plural external electrode terminals;

(c) forming a sealing member for sealing the semiconductor chips over the unit substrate areas and also over the main surface portion of the wiring substrate located around the unit substrate areas;

(d) cutting the sealing member and the wiring substrate simultaneously at positions between the unit substrate areas and the surrounding portions to afford individual pieces, the individual pieces each comprising the wiring substrate of the unit substrate area, the sealing member on the unit substrate area, the semiconductor chip on the unit substrate area, and the plural external electrode terminals;

(e) providing a case having a recess; and

(f) bonding the sealing member to a bottom of the recess and fixing each of the individual pieces to the interior of the recess.

9. A method according to claim 8, wherein the cutting of the step (d) is carried out by dicing.

10. A method according to claim 8, wherein the case provided in the step (e) is formed with a direction recognizing portion.

11. A method according to claim 8, wherein the step (f) comprises the steps of:

feeding a pasty adhesive to the bottom of the recess;

disposing the individual piece in the interior of the recess; and

curing the adhesive to bond the sealing portion of the individual piece and the bottom of the recess to each other through the adhesive.

12. A method according to claim 8, wherein the semiconductor chips arranged in the step (b) each comprise a memory chip and a control chip, and the electronic device formed by the manufacturing steps is a memory card.

13. A method of manufacturing an electronic device, comprising the steps of:

(a) providing a wiring substrate, the wiring substrate having first and second unit substrate areas over a main surface thereof, also having a plurality of first external electrode terminals on a back surface of the first unit substrate area, and further having a plurality of second external electrode terminals on a back surface of the second unit substrate area;

(b) disposing a first semiconductor chip in the first unit substrate area, connecting the first semiconductor chip electrically to the plural first external electrode terminals, disposing a second semiconductor chip in the second unit substrate area, and connecting the second semiconductor chip electrically to the plural second external electrode terminals;

(c) forming over the first and second unit substrate areas a sealing member for sealing the first and second semiconductor chips;

(d) cutting the sealing member and the wiring substrate simultaneously at a position between the first and second unit substrate areas to form a first individual piece and a second individual piece, the first individual piece comprising the wiring substrate located in the first unit substrate area, a first sealing portion formed over the first unit substrate area, the first semiconductor chip, and the first plural external electrode terminals, the second individual piece comprising the wiring substrate located in the second unit substrate area, a second sealing portion formed over the second unit substrate area, the second semiconductor chip, and the plural second external electrode terminals;

(e) providing a first case having a recess; and

(f) bonding the first sealing portion to a bottom of the recess in the first case and fixing the first individual piece to the interior of the recess in the first case.

14. A method according to claim 13, further comprising the steps of:

(g) providing a second case having a recess; and

(h) bonding the second sealing portion to a bottom of the second case and fixing the second individual piece to the interior of the recess in the second case.

15. A method according to claim 13, wherein the cutting of the step (d) is carried out by dicing.

16. A method according to claim 13, wherein the first case provided in the step (e) is formed with a direction recognizing portion.

17. A method according to claim 13, wherein the step (f) comprises the steps of:

feeding a pasty adhesive to the bottom of the recess in the first case;

disposing the first individual piece in the interior of the recess through the pasty adhesive; and

curing the adhesive to bond the first sealing portion and the bottom of the recess to each other through the adhesive.

18. A method according to claim 13, wherein the first and second semiconductor chips arranged in the step (b) each comprise a memory chip and a control chip, and the electronic device formed by the manufacturing steps is a memory card.

19. An electronic device comprising:

a substrate having wiring lines with a plurality of external electrode terminals exposed to a first surface of the substrate;

a groove formed in a second surface as a back surface opposite to the first surface of the substrate or in the first surface in the direction of arrangement of the external electrode terminals and throughout the overall length of the substrate;

a sealing member formed of an insulating resin, the sealing member being buried in the groove to fill up the groove; and

at least one semiconductor element covered with the sealing member, fixed to a bottom of the groove, and having electrodes connected electrically to the wiring lines through a connecting means.

20. An electronic device according to claim 19, wherein the sealing member has a flat surface, the flat surface being substantially flush with substrate surface portions located on both sides of the groove.

21. An electronic device according to claim 19, wherein the substrate is quadrangular in shape, and at least one semiconductor element which constitutes a memory chip and a control chip for controlling the memory chip are fixed to the bottom of the groove to form a memory card.

22. An electronic device according to claim 19, wherein the substrate has a semiconductor element fixing area for fixing thereto of the semiconductor element, the semiconductor element fixing area being recessed, and the semiconductor element is fixed to a bottom of the recess.

23. An electronic device according to claim 19, wherein a semiconductor element is fixed stackedly in at least one stage onto the semiconductor element fixed to the groove bottom in such a manner that the overlying semiconductor element is displaced so as to permit exposure of electrodes formed on the semiconductor elements, and the electrodes are electrically connected to the wiring lines through the connecting means.

24. A method of manufacturing an electronic device, comprising the steps of:

providing a substrate, the substrate having unit substrate areas arranged in order lengthwise and crosswise, with a plurality of external electrode terminals being exposed to a first surface of the substrate in each of the unit substrate areas, the substrate also having a groove formed in a second surface as a back surface opposite to the first surface or in the first surface in the direction of arrangement of the external electrode terminals and throughout the overall length of the substrate, the substrate further having wiring lines;

fixing at least one semiconductor element to a bottom of the groove in each of the unit substrate areas of the substrate;

connecting electrodes on the semiconductor element and the wiring lines electrically with each other through a connecting means;

filling up the groove with an insulating resin so as to cover the semiconductor element and the connecting means, thereby forming a sealing member; and

separating the substrate and the sealing member for each of the unit substrate areas.

25. A method according to claim 24, wherein a surface of the sealing member is formed flat, the flat surface being substantially flush with substrate surface portions located on both sides of the groove.

26. A method according to claim 24, wherein the substrate is quadrangular in shape, and at least one semiconductor element which constitutes a memory chip and a control chip for controlling the memory chip are fixed to the bottom of the groove in each of the unit substrate areas to form a memory card.

27. A method according to claim 24, wherein a recess is formed in the groove bottom of the substrate and the semiconductor element is fixed to a bottom of the recess.

28. A method according to claim 24, wherein a semiconductor element is fixed stackedly in at least one stage onto the semiconductor element fixed to the groove bottom in such a manner that the electrodes formed on the underlying semiconductor element are exposed, and thereafter the electrodes on the semiconductor elements and the wiring lines are electrically connected with each other through the connecting means.

29. An electronic device comprising:

a substrate having wiring lines with a plurality of external electrode terminals exposed to a first surface of the substrate;

a groove formed in a second surface as a back surface opposite to the first surface or in the first surface in the direction of arrangement of the external electrode terminals and throughout the overall length of the substrate;

a sealing member formed of an insulating resin, the sealing member being buried in the groove so as to fill up a part of the groove;

at least one semiconductor element covered with the sealing member, fixed to a bottom of the groove, and having electrodes connected electrically to the wiring lines through a connecting means; and

at least one semiconductor element fixed to the groove portion not covered with the sealing member and having electrodes connected electrically to the wiring lines through a connecting means.

30. An electronic device according to claim 29, wherein a surface of the semiconductor element fixed to the groove portion not covered with the sealing member and on which the electrodes are formed confronts the groove bottom, the electrodes are electrically connected with the wiring lines on the groove bottom through an anisotropic conductive adhesive, and the surface of the semiconductor element does not project from substrate surface portions located on both sides of the groove.

31. An electronic device according to claim 29, wherein a surface of the semiconductor element fixed to the groove portion not covered with the sealing portion and on which the electrodes are formed confronts the groove bottom, the electrodes are electrically connected with the wiring lines on the groove bottom, an under-fill resin is filled between the groove bottom and the semiconductor element, and the surface of the semiconductor element does not project from substrate surface portions located on both sides of the groove.

32. An electronic device according to claim 29, wherein the substrate is quadrangular in shape, and at least one semiconductor element which constitutes a memory chip and a control chip for controlling the memory chip are fixed to the substrate to form a memory card.

33. A method of manufacturing an electronic device, comprising the steps of:

providing a substrate, the substrate having unit substrate areas arranged in order lengthwise and crosswise, with a plurality of external electrode terminals being exposed to a first surface of the substrate in each of the unit substrate areas, the substrate also having a groove formed in a second surface opposite to the first surface or in the first surface in the direction of arrangement of the external electrode terminals and throughout the overall length of the substrate, the substrate further having wiring lines;

fixing at least one semiconductor element to a bottom of the groove in each of the unit substrate areas of the substrate at an offset position;

connecting electrodes on the semiconductor element and the wiring lines electrically with each other through a connecting means;

filling up a part of the groove with an insulating resin so as to cover the semiconductor element and the connecting means, thereby forming a sealing member;

fixing a semiconductor element to a groove bottom portion not covered with the sealing portion and connecting electrodes formed on the semiconductor element electrically with the wiring lines through a connecting means; and

separating the substrate and the sealing member for each of the unit substrate areas.

34. A method according to claim 33, wherein a surface of a semiconductor element on which surface are formed electrodes is set face to face with the groove bottom portion not covered with the sealing member, and the electrodes on the semiconductor element and wiring lines located on the groove bottom are connected with each other mechanically and electrically while interposing an anisotropic conductive adhesive between the groove bottom and the semiconductor element.

35. A method according to claim 33, wherein a surface of a semiconductor element on which surface are formed electrodes is set face to face with the groove bottom portion not covered with the sealing member, and wiring lines located on the groove bottom and the electrodes on the semiconductor element are bonded together through solder.

36. A method according to claim 33, wherein the substrate is quadrangular in shape, and at least one semiconductor element which constitutes a memory chip and a control chip for controlling the semiconductor chip are fixed to the substrate in each of the unit substrate areas to form a memory card.

37. An electronic device comprising:

a substrate having wiring lines with a plurality of external electrode terminals exposed to a first surface of the substrate;

a sealing member formed of an insulating resin to cover the whole of a second surface as a back surface opposite to the first surface;

a groove formed in the first surface of the substrate in the direction of arrangement of the external electrode terminals and throughout the overall length of the substrate;

a sealing member formed of an insulating resin, the sealing member being buried in the groove to fill up the groove; and

at least one semiconductor element disposed in each of the sealing members so as to be covered with the sealing member, the semiconductor element being fixed to the substrate and having electrodes formed thereon, the electrodes being connected electrically to the wiring lines through a connecting means.

38. An electronic device according to claim 37, wherein the sealing members each have a flat surface which is substantially flush with substrate surface portions located on both sides of the groove.

39. An electronic device according to claim 37, wherein the substrate is quadrangular in shape, and at least one semiconductor element which constitutes a memory chip and a control chip for controlling the memory chip are fixed to the substrate to form a memory card.

40. A method of manufacturing an electronic device, comprising the steps of:

providing a substrate, the substrate having unit substrate areas arranged in order lengthwise and crosswise, with a plurality of external electrode terminals being exposed to a first surface of the substrate in each of the unit substrate areas, the substrate also having a groove formed in the first surface in the direction of arrangement of the external electrode terminals and throughout the overall length of the substrate, the substrate further having wiring lines;

fixing at least one semiconductor element to a bottom of the groove in each of the unit substrate areas of the substrate;

fixing at least one semiconductor element to a second surface as a back surface opposite to the first surface of the substrate in each of the unit substrate areas;

connecting electrodes formed on each of the semiconductor elements and the wiring lines with each other through a connecting means;

burying an insulating resin in the groove to fill up the groove, thereby forming a sealing member which covers the semiconductor elements and the connecting means, forming a sealing member throughout the whole of the second surface of the substrate with use of an insulating resin so as to cover the semiconductor element on the second surface and the connecting means; and

separating the substrate and the sealing member for each of the unit substrate areas.

41. A method according to claim 40, wherein surfaces of the sealing members are formed flat, and the surface of the sealing member formed to fill up the groove is formed so as to be substantially flush with substrate surface portions located on both sides of the groove.

42. A method according to claim 40, wherein the substrate and the sealing members are formed in a quadrangular shape, and at least one semiconductor element which constitutes a memory chip and a control chip for controlling the memory chip are fixed to the substrate in each of the unit substrate areas to form a memory card.

43. An electronic device comprising:

a case having a recess formed in one surface thereof; and

a COB package fitted in and bonded to the recess, the COB package comprising;

a substrate having wiring lines with a plurality of external electrode terminals exposed to a first surface of the substrate;

a groove formed in a second surface as a back surface opposite to the first surface of the substrate or in the first surface in the direction of arrangement of the external electrode terminals and throughout the overall length of the substrate;

a sealing member formed of an insulating resin, the sealing member being buried in the groove to fill up the groove; and

at least one semiconductor element covered with the sealing member, fixed to a bottom of the groove, and having electrodes connected electrically to the wiring lines through a connecting means,

the COB package being bonded to the case so that the external electrode terminals are exposed.

44. An electronic device according to claim 43, wherein at least one semiconductor element which constitutes a memory chip and a control chip for controlling the memory chip are fixed to the substrate.

45. An electronic device according to claim 43, wherein a direction recognizing portion is formed at an edge of the case.

46. An electronic device comprising:

a case having a recess formed in one surface thereof; and

a COB package fitted in and bonded to the recess, the COB package comprising;

a substrate having wiring lines with a plurality of external electrode terminals exposed to a first surface of the substrate;

a groove formed in a second surface as a back surface of the first surface or in the first surface in the direction of arrangement of the external electrode terminals and throughout the overall length of the substrate;

a sealing member formed of an insulating resin, the sealing member being buried in the groove to fill up the groove;

at least one semiconductor element covered with the sealing member, fixed to a bottom of the groove, and having electrodes connected electrically to the wiring lines through a connecting means; and

at least one semiconductor element fixed to the groove portion not covered with the sealing portion and having electrodes connected electrically to the wiring lines through a connecting means,

the COB package being bonded to the case so that the external electrode terminals are exposed.

47. An electronic device according to claim 46, wherein at least one semiconductor element which constitutes a memory chip and a control chip for controlling the memory chip are fixed to the substrate to form a memory card.

48. An electronic device according to claim 46, wherein a direction recognizing portion is formed at an edge of the case.

49. An electronic device, comprising:

a case having a recess formed in one surface thereof; and

a COB package fitted in and bonded to the recess, the COB package comprising;

a substrate having wiring lines with a plurality of external electrode terminals exposed to a first surface of the substrate;

a sealing member formed of an insulating resin to cover the whole of a second surface as a back surface opposite to the first surface;

a groove formed in the first surface in the direction of arrangement of the external electrode terminals and throughout the overall length of the substrate;

a sealing member formed of an insulating resin, the sealing member being buried in the groove to fill up the groove; and

at least one semiconductor element provided in each of the sealing members so as to be covered with the sealing member, the semiconductor element being fixed to the substrate and having electrodes connected electrically to the wiring lines through a connecting means,

the COB package being bonded to the case so that the external electrode terminals are exposed.

50. An electronic device according to claim 49, wherein at least one semiconductor element which constitutes a memory chip and a control chip for controlling the memory chip are fixed to the substrate.

51. An electronic device according to claim 49, wherein a direction recognizing portion is formed at an edge of the case.