Bone anchor and assembly

• US 20040093030A1
• Filed: 12/31/2002
• Published: 05/13/2004
• Est. Priority Date: 10/28/2002
• Status: Abandoned Application

• Current Assignee: Ams Research Corporation (Endo International PLC)
• Original Assignee: Ams Research Corporation (Endo International PLC)
• Inventors: Johnson, Richard M., Watschke, Brian P., Cox, James E., Lund, Robert E., Waldack, Larry E.
• Application Number:
  US10/335,070
• Publication Number:
  US 20040093030A1
• Time in Patent Office: Days
• US Class Current: 606/232
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening lateral eyelet for attaching suture to needle A61B2017/06019
• CPC Class Codes: A61B 2017/044 with a threaded shaft, e.g. screws

Abstract

A bone anchor assembly having a bone screw and a suture attachment, with the suture attachment threaded to the bone screw with a pair of mating threads that are of the opposite hand from the bone-engaging thread of the bone screw. Overtravel clearance is provided between the bone screw and the suture attachment to permit rotation of the suture attachment with respect to the bone screw at least in the same direction as the direction of engagement of the mating threads. The suture attachment can be an eye bolt or an eye nut. A pilot boss is received in a pilot bore in the engaging portions of the bone anchor and suture attachment. The bone anchor and suture attachment are anodized implant grade titanium material.

Claims

1. An improved bone anchor and suture attachment assembly of the type having a bone screw with an external bone-engaging thread having one of right hand thread and left hand thread for engaging a bone and a drive connection and a suture attachment both located at a proximal end of the screw, the improvement in combination with the bone anchor and suture attachment comprising:

a. a pair of mating threads having the other of the right hand thread and left hand thread, with one of the pair of mating threads on the bone screw and the other of the mating threads on the suture attachment; and

b. an overtravel relief for the mating threads retaining the suture attachment to the bone anchor while permitting rotation between the bone anchor and suture attachment.

2. The assembly of claim 1 wherein the external bone-engaging thread is a right hand thread and the pair of mating threads are left hand threads.

3. The assembly of claim 1 wherein the bone screw is conical.

4. The assembly of claim 3 wherein the bone engaging thread is conical.

5. The assembly of claim 1 wherein the one of the mating threads on the bone screw is an internal thread.

6. The assembly of claim 5 wherein the one of the mating threads has only one revolution of the internal thread.

7. The assembly of claim 1 wherein the suture attachment comprises an eye for receiving a suture.

8. The assembly of claim 7 wherein the suture attachment is an eye bolt.

9. The assembly of claim 1 wherein the overtravel relief comprises an axial clearance between the bone anchor and the suture attachment sufficient to permit rotation therebetween and to provide axial retention between the bone anchor and the suture attachment once the mating threads of the bone anchor and suture attachment have been moved past a threaded interengagement.

10. The assembly of claim 9 wherein at least one of the mating threads is crimped in an amount sufficient to prevent re-engagement of the mating threads after the mating threads have been moved past the threaded interengagement while still permitting rotation between the bone anchor and the suture attachment.

11. The assembly of claim 1 wherein the bone anchor and suture attachment are formed of a titanium material.

12. The assembly of claim 11 wherein the bone anchor and suture attachment are formed of an implant grade titanium material.

13. The assembly of claim 12 wherein the bone anchor and suture attachment are formed of material having a designation Ti6AL4VELI.

14. The assembly of claim 13 wherein the bone anchor and suture attachment are anodized.

15. The assembly of claim 1 wherein the suture attachment further comprises a pilot boss and the bone anchor further comprises a pilot bore sized to receive the pilot boss in a clearance fit therebetween.

16. A method of forming a swivelling suture attachment to a bone anchor comprising:

a. forming a bone anchor with a proximal end and a distal end and having

i. an external bone-engaging thread having one of right hand thread and left hand thread for engaging a bone and extending toward the distal end of the bone anchor, and

ii. a drive connection at the proximal end of the bone anchor, and

iii. a first mating thread having one of an internal and external thread and having the other of the right hand thread and left hand thread, the first mating thread at the proximal end of the bone anchor;

b. forming a suture attachment with a proximal end and a distal end and having

i. an eye for receiving a suture at the proximal end of the suture attachment, and

ii. a second mating thread having the other of the internal and external thread and the other of the right hand thread and left hand thread, the second mating thread distal of the eye of the suture attachment;

c. attaching the suture attachment to the bone anchor by interengaging the first and second mating threads; and

d. advancing the first and second mating threads past interengagement and permitting relative rotation between the bone anchor and suture attachment while preventing axial separation of the suture attachment from the bone anchor.

17. The method of claim 16 wherein the relative rotation of the bone anchor and suture attachment is in the same direction as a direction for initially interengaging the first and second mating threads.

18. The method of claim 16 further comprising an additional step:

e. crimping at least one of the first and second mating threads after the first and second threads have been advanced past interengagement such that the first and second mating threads are thereafter not able to be interengaged for unthreading.

19. An improved bone anchor and suture attachment assembly formed by the process of:

a. threading a suture attachment to a bone anchor by threadingly engaging a pair of mating threads where one of the pair of threads is on the bone anchor and the other of the pair of mating threads is on the suture attachment and each of the pair of mating threads has the same one of a left hand thread and a right hand thread, with the bone anchor having a bone-engaging thread having the opposite pair of mating threads having the opposite of the handedness of a bone-engaging thread on the bone anchor; and

b. advancing the mating threads of the suture attachment and bone anchor past interengagement and permitting relative rotation between the bone anchor and suture attachment while maintaining axial attachment of the suture attachment to the bone anchor.

20. The improved bone anchor and suture attachment assembly formed by the process of claim 19 wherein the process further comprises:

c. crimping at least one of the pair of mating threads after step b. to prevent reengagement of the mating threads while still permitting relative rotation between the bone anchor and suture attachment.

21. The improved bone anchor and suture attachment assembly formed by the process of claim 19 wherein the process further comprises an additional step a0. performed before step a. as follows:

a0. anodizing a bone anchor and a suture attachment.