Transfer printing

• US 20040099368A1
• Filed: 01/12/2004
• Published: 05/27/2004
• Est. Priority Date: 03/15/2001
• Status: Abandoned Application

• Current Assignee: Oxford Biosensors Limited
• Original Assignee: Oxford Biosensors Limited
• Inventors: Lorimer, Kevin, Butler, Ronald Neil, Leigh, Peter Alexander
• Application Number:
  US10/471,364
• Publication Number:
  US 20040099368A1
• Time in Patent Office: Days
• US Class Current: 156/237
• CPC Class Codes: B41M 1/12 Stencil printing; Silk-screen printing
• CPC Class Codes: B41M 3/006 Patterns of chemical products used for a specific purpose, e.g. pesticides, perfumes, adhesive patterns; use of microencapsulated material; Printing on smoking articles
• CPC Class Codes: B41M 5/025 by transferring ink from the master sheet
• CPC Class Codes: B41M 7/009 using thermal means, e.g. infrared radiation, heat
• CPC Class Codes: H05K 1/0393 Flexible materials H05K1/038 takes precedence; specific organic compositions are classified in H05K1/0313 and subgroups
• CPC Class Codes: H05K 2201/09118 Moulded substrate
• CPC Class Codes: H05K 2203/0156 Temporary polymeric carrier or foil, e.g. for processing or transferring
• CPC Class Codes: H05K 3/207 using a prefabricated paste pattern, ink pattern or powder pattern
• CPC Class Codes: H05K 3/386 by the use of an organic polymeric bonding layer, e.g. adhesive

Abstract

A process for preparing a printed substrate which comprises: (a) printing the desired pattern on to a release film, (b) adhering a substrate layer to the patterned side of the printed release film substrate, and (c) removing the release film, thereby producing a substrate bearing a print, the flatness of the surface of which corresponds to that of the film.

Claims

1. A process for preparing a printed substrate which comprises:

(a) printing the desired pattern on to a release film,

(b) adhering a substrate layer to the patterned side of the printed release film substrate, and

(c) removing the release film, thereby producing a substrate bearing a print, the flatness of the surface of which corresponds to that of the film.

2. A process according to claim 1 in which the release film has a thickness of 20 to 175 microns.

3. A process according to claim 1 or 2 in which the release film in an olefinic polymer, a polyester or a polyfluorocarbon.

4. A process according to any one of the preceding claims in which the pattern is applied in step (a) using screen printing.

5. A process according to any one of the preceding claims in which in step (a) screen-printing is carried out with an electrically conductive ink.

6. A process according to claim 7 in which the ink is based on carbon, silver, gold or platinum.

7. A process according to any one of the preceding claims in which after application of the desired pattern in step (a) the film is heated to cure the printed pattern.

8. A process according to any one of the preceding claims wherein step (b) is carried out by (b′

) applying a sealing layer over the printed pattern and (b″

) contacting the substrate with the patterned side of the printed release film so that the sealing layer adheres to the substrate.

9. A process according to claim 8 in which the substrate is polymeric.

10. A process according to claim 9 in which the substrate is of polyethylene terephthalate, PBT or PVC.

11. A process according to any one of claims 8 to 10 in which, in step (b′

), the release film is mounted on a support and the sealing layer is applied by spraying, dip coating or screen-printing.

12. A process according to any one of claims 8 to 11 in which the sealing material is a polyurethane resin or an alkyd resin.

13. A process according to any one of claims 8 to 12 in which, in step (b″

), the substrate is brought into contact with the release film by being injection moulded onto the patterned side of the film.

14. A process according to any one of claims 8 to 13 in which an adhesive layer is applied to the substrate to ensure adherence of the sealing layer.

15. A process according to claim 14 in which the adhesive is a thermoplastic adhesive with a softening point of 60°

C. to 150°

C., a UV-curable adhesive, or an aerobic curing adhesive.

16. A process according to any one of claims 1 to 7 in which in step (b) a polymerisable monomer is applied to patterned side of the printed release film and is then polymerised.

17. A process according to any one of claims 1 to 7 in which in step (b) the substrate is injection moulded over the patterned side of the printed release film.

18. A process according to any one of claims 1 to 7 in which in step (b) an adhesive layer is applied to the patterned side of the printed release film.

19. A process according to any one of the preceding claims in which, after step (c):

(d) a photoresist is applied over the printed surface and is then subjected to imaged light.

20. A modification of a process as claimed in claim 19 in which the photoresist is applied to the release film and subjected to imaged light before step (a).

21. A modification of a process as claimed in claim 19 in which the photoresist is applied to the release film before step (a), step (a) is then carried out and then the assembly is subjected to imaged light.

22. A process according to any one of claims 19 to 21 in which the resulting material is converted into a microelectrode.

23. A process according to claim 1 substantially as hereinbefore described.

24. A printed substrate whenever prepared by a process as claimed in any one of the preceding claims.

25. A microelectrode whenever prepared by a process as claimed in claim 22.