Light-emitting panel and a method for making
First Claim
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1. A light-emitting panel comprising:
- a first substrate, wherein the first substrate comprises a plurality of sockets;
a plurality of micro-components, wherein each micro-component comprises a shell at least partially filled with a plasma-forming gas and wherein at least one micro-component of the plurality of micro-components is at least partially disposed in each socket;
a second substrate, wherein the second substrate is opposed to the first substrate such that the at least one micro-component is sandwiched between the first substrate and the second substrate; and
a plurality of electrodes, wherein at least two electrodes of the plurality of electrodes are adhered to only the first substrate, only the second substrate, or at least one electrode is adhered to each of the first substrate and the second substrate and wherein the at least two electrodes are arranged so that voltage supplied to the at least two electrodes causes one or more micro-components to emit radiation.
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Abstract
An improved light-emitting panel having a plurality of micro-components sandwiched between two substrates is disclosed. Each micro-component contains a gas or gas-mixture capable of ionization when a sufficiently large voltage is supplied across the micro-component via at least two electrodes. An improved method of manufacturing a light-emitting panel is also disclosed, which uses a web fabrication process to manufacturing light-emitting displays as part of a high-speed, continuous inline process.
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Citations
35 Claims
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1. A light-emitting panel comprising:
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a first substrate, wherein the first substrate comprises a plurality of sockets;
a plurality of micro-components, wherein each micro-component comprises a shell at least partially filled with a plasma-forming gas and wherein at least one micro-component of the plurality of micro-components is at least partially disposed in each socket;
a second substrate, wherein the second substrate is opposed to the first substrate such that the at least one micro-component is sandwiched between the first substrate and the second substrate; and
a plurality of electrodes, wherein at least two electrodes of the plurality of electrodes are adhered to only the first substrate, only the second substrate, or at least one electrode is adhered to each of the first substrate and the second substrate and wherein the at least two electrodes are arranged so that voltage supplied to the at least two electrodes causes one or more micro-components to emit radiation. - View Dependent Claims (2, 3, 4, 5)
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6. A light-emitting panel, comprising:
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a first substrate, wherein the first substrate comprises a plurality of sockets;
a plurality of micro-components, wherein each micro-component comprises a shell at least partially filled with a plasma-forming gas and wherein at least one micro-component of the plurality of micro-components is at least partially disposed in each socket;
a second substrate, wherein the second substrate is opposed to the first substrate such that the at least one micro-component is sandwiched between the first substrate and the second substrate; and
a plurality of electrodes, wherein at least two electrodes of the plurality of electrodes are arranged so that voltage supplied to the at least two electrodes causes one or more micro-components to emit radiation throughout the field of view of the light-emitting panel without crossing the at least two electrodes. - View Dependent Claims (7)
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8. A light-emitting panel comprising:
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a first substrate, wherein the first substrate comprises a plurality of sockets and wherein each socket comprises at least one enhancement material;
a plurality of micro-components, wherein each micro-component comprises a shell at least partially filled with a plasma-forming gas and wherein at least one micro-component of the plurality of micro-components is at least partially disposed in each socket;
a second substrate, wherein the second substrate is opposed to the first substrate such that the at least one micro-component is sandwiched between the first substrate and the second substrate; and
a plurality of electrodes, wherein at least two electrodes of the plurality of electrodes are arranged so that voltage supplied to the at least two electrodes causes one or more micro-components to emit radiation. - View Dependent Claims (9, 10, 11)
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12. A curing or sterilization device comprising a light-emitting panel, wherein the light-emitting panel comprises:
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a first substrate, wherein the first substrate comprises a plurality of sockets;
a plurality of micro-components, wherein each micro-component comprises a shell at least partially filled with a plasma-forming gas, wherein the micro-component is configured to emit ultraviolet light, and wherein at least one micro-component of the plurality of micro-components is at least partially disposed in each socket;
a second substrate, wherein the second substrate is opposed to the first substrate such that the at least one micro-component is sandwiched between the first substrate and the second substrate; and
a plurality of electrodes, wherein at least two electrodes of the plurality of electrodes are arranged so that voltage supplied to the at least two electrodes causes one or more micro-components to emit the ultraviolet light. - View Dependent Claims (13, 14)
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15. A high resolution light-emitting panel, comprising:
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a first substrate, wherein the first substrate comprises a plurality of sockets;
a plurality of micro-components, wherein each micro-component comprises a shell at least partially filled with a plasma-forming gas, wherein the micro-component is configured to emit radiation, and wherein at least one micro-component of the plurality of micro-components is at least partially disposed in each socket;
a second substrate, wherein the second substrate is opposed to the first substrate such that the at least one micro-component is sandwiched between the first substrate and the second substrate; and
a plurality of electrodes, wherein at least two electrodes of the plurality of electrodes are arranged so that voltage supplied to the at least two electrodes causes one or more micro-components to emit radiation.
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16. A web fabrication process for manufacturing a plurality of light-emitting panels, the process comprising the steps of:
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providing a first substrate;
disposing a plurality of micro-components on the first substrate;
disposing a second substrate over the first substrate such that the plurality of micro-components are sandwiched between the first substrate and the second substrate; and
dicing the first substrate and the second substrate to form individual light-emitting panels. - View Dependent Claims (17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35)
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Specification