Three-dimensional microfluidics incorporating passive fluid control structures
First Claim
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1. A multi-layered microfluidic device comprising:
- a. a plurality of substantially planar layers assembled together in sealing relationship;
b. microfluidic structures lying in at least two planes corresponding to at least two said planar layers of said microfluidic device; and
c. at least one microfluidic structure passing through one or more adjacent planar layers and providing fluid communication between microfluidic structures in different planes;
wherein said microfluidic structures comprise one or more channels, wells, dividers, mixers, valves, air ducts, or air vents; and
wherein at least one of said plurality of planar layers has a hydrophobic surface.
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Abstract
A three-dimensional microfluidic device (100) formed from a plurality of substantially planar layers (101, 102, 103) sealed together is disclosed
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Citations
76 Claims
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1. A multi-layered microfluidic device comprising:
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a. a plurality of substantially planar layers assembled together in sealing relationship;
b. microfluidic structures lying in at least two planes corresponding to at least two said planar layers of said microfluidic device; and
c. at least one microfluidic structure passing through one or more adjacent planar layers and providing fluid communication between microfluidic structures in different planes;
wherein said microfluidic structures comprise one or more channels, wells, dividers, mixers, valves, air ducts, or air vents; and
wherein at least one of said plurality of planar layers has a hydrophobic surface. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23)
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24. A multi-layered microfluidic device comprising:
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a. a plurality of substantially planar layers assembled together in sealing relationship;
b. microfluidic structures lying in at least two planes corresponding to at least two said planar layers of said microfluidic device; and
c. at least one microfluidic structure passing through one or more adjacent planar layers and providing fluid communication between microfluidic structures in different planes;
wherein at least a portion of said microfluidic structures lying in said at least two planes are formed in a surface of at least one said layer but do not pass through the entire thickness of said layer, and wherein said microfluidic structures in said at least two planes and passing through one or more planar layers comprise at least one passive valve and at least one additional microfluidic structure selected from the group consisting of channels, wells, dividers, mixers, valves, air ducts, and air vents. - View Dependent Claims (25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42)
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43. A multi-layer microfluidic device for performing a biochemical reaction including a heating step, comprising:
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a. a plurality of substantially planar layers assembled together;
b. at least one sample inlet formed in at least one said layer;
c. at least one thermal reaction well in fluid communication with said sample inlet;
d. at least one read well in fluid communication with said thermal reaction well;
and e. at least one active valve located between said thermal reaction well and said read well to control flow of fluid between said thermal reaction well and said read well. - View Dependent Claims (44, 45, 46, 47, 48, 49)
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50. A method of performing DNA processing in a multi-layer microfluidic device, comprising the steps of:
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a. loading a solution containing a DNA sample of interest into said multi-layer microfluidic device;
b. distributing said solution into at least one thermal reaction well in said microfluidic device, said at least one thermal reaction well being provided with additional materials required for amplifying a specific DNA sequence of interest;
c. closing a valve downstream of said least one thermal reaction well to block the downstream movement of gas or liquid from said at least one thermal reaction well, d. heating solution and additional materials in said at least one thermal reaction well in a manner sufficient to produce amplification of said specific DNA sequence of interest if it is present in the DNA sample of interest in said thermal reaction well;
e. opening said valve downstream of at least one said thermal reaction well;
f. washing contents of said at least one thermal reaction well out of said thermal reaction well, through said channel downstream of said thermal reaction well and into a corresponding read well; and
g. detecting the presence or absence of DNA in said read well. - View Dependent Claims (51, 52, 53)
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54. A method of performing a biochemical reaction in a multi-layer microfluidic device, comprising the steps of:
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a. loading a solution into said multi-layer microfluidic device;
b. distributing said solution to at least one thermal reaction well in said microfluidic device;
c. closing a valve downstream of said at least one thermal reaction well to block the downstream movement of gas or liquid from said thermal reaction well;
d. heating said at least one thermal reaction well in the manner required for performing the biochemical reaction of interest;
e. opening said valve downstream of said at least one thermal reaction well;
f. washing contents of each said thermal reaction well out of each said thermal reaction well and into a corresponding downstream read well; and
g. detecting the presence or absence of a product of said biochemical reaction in said read well.
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55. A three-dimensional microfluidic device for performing a binding reaction to detect an analyte of interest in a sample, comprising:
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a. a plurality of substantially planar layers assembled in sealing relationship;
b. at least one inlet for receiving a sample solution in which the analyte of interest may be present;
c. a read well downstream of said inlet and containing a binding moiety adapted to bind said analyte of interest;
d. at least one waste well downstream of said read well for receiving fluid washed from said read well;
e. at least one passive valve for temporarily stopping the flow of fluid to retain fluid within said read well; and
f. at least one passive valve for at least temporarily stopping the flow of fluid to retain fluid within said waste well. - View Dependent Claims (56)
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57. A three-dimensional microfluidic device for performing ELISA to detect an analyte of interest in a sample, comprising:
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a. a plurality of substantially planar layers;
b. at least one ELISA circuit having components formed in at least two of said layers, comprising;
i. a main channel adapted to receive a sample solution in which an analyte of interest may be present;
ii. a read well in fluid communication with said main channel and containing immobilized capture antibody specific for said analyte of interest;
iii. a conjugate well in fluid communication with said main channel and said read well, and containing a quantity of conjugate comprising antibody specific for said analyte of interest conjugated to an enzyme;
iv. a substrate well in fluid communication with said main channel and said read well, and containing a quantity of enzyme substrate capable of reacting with said enzyme to produce a detectable reaction product; and
v. a plurality of passive valves for directing the flow of fluid through said main channel, said read well, said conjugate well, and said read well in sequence to deliver, in order, sample solution, conjugate, and substrate to said read well. - View Dependent Claims (58)
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59. A three-dimensional microfluidic device for processing hybridization solution and to delivering it to the surface of a microarray slide, comprising:
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a. a plurality of substantially planar layers assembled in sealing relationship;
b. an inlet channel through which at least a first portion of said hybridization solution may be loaded into the device;
c. microfluidic processing circuitry downstream of said inlet channel, comprising at least one component selected from the group consisting of;
a well containing a reagent or other component of said hybridization solution to be combined with said first portion of said hybridization solution, a separation column for performing a separation step on at least a portion of said hybridization solution, a mixing circuit for mixing at least a portion of said hybridization solution with a diluent, and a branch circuit for dividing at least a portion of said hybridization solution among two or more channels;
d. at least one passive valve for regulating the flow of said hybridization solution through said microfluidic processing circuitry; and
e. a via channel for delivering at least a portion of said hybridization solution to the surface of the microarray slide;
wherein in use said microarray slide is assembled to said three-dimensional microfluidic device in sealing relationship so that at least one hybridization chamber is formed at the interface between said microarray slide and said three-dimensional microfluidic device, and wherein said via channel is in fluid communication with said hybridization chamber.
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60. A three-dimensional microfluidic structure comprising:
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a. a plurality of substantially planar layers assembled in sealing relationship;
b. microfluidic circuitry formed in at least two planes defined by said planar layers;
c. at least one microscale channel formed in a plane defined by at least one said layer; and
d. a passive valve comprising a short, abrupt narrowing within said at least one microscale channel;
wherein the interior surfaces of said channel and said passive valve are hydrophobic. - View Dependent Claims (61, 62)
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63. A three-dimensional microfluidic structure comprising:
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a. a plurality of substantially planar layers assembled in sealing relationship;
b. microfluidic circuitry formed in at least two planes defined by said planar layers;
c. at least one microscale channel formed through at least one said layer and providing fluid communication between microfluidic circuitry in at least two different planes defined by said planar layers; and
d. a passive valve comprising a short, abrupt narrowing within said at least one microscale channel. - View Dependent Claims (64, 65, 66)
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67. A three-dimensional microfluidic structure comprising:
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a. a plurality of substantially planar hydrophobic layers assembled in sealing relationship; and
b. a well formed within said microfluidic structure, comprising a plurality of aligned holes in a plurality of adjacent layers.
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68. A three-dimensional microfluidic structure comprising:
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a. a plurality of substantially planar layers assembled in sealing relationship;
a mixing circuit;
b. a mixing circuit formed within said three-dimensional structure comprising;
i. a first channel;
ii. a branch point downstream of said first channel at which said first channel branches into a main channel and a side channel;
iii. a first passive valve located downstream of said branch point on said main channel;
iv. a junction downstream of said branch point where said side channel rejoins said main channel;
v. a second passive valve located on said side channel just upstream of said junction, wherein said second passive valve is stronger than said first passive valve; and
vi. an outlet channel downstream of said junction. - View Dependent Claims (69, 71)
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70. A three-dimensional microfluid structure adapted for performing serial dilution of a sample, comprising:
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a. a plurality of substantially planar layers assembled in sealing relationship;
a mixing circuit;
b. a first mixing circuit formed within said three-dimensional structure comprising;
i. a first inlet channel;
ii. a branch point downstream of said first channel at which said first inlet channel branches into a first main channel and a first side channel;
iii. a first passive valve located downstream of said branch point on said main channel;
iv. a first junction downstream of said branch point where said first side channel rejoins said first main channel;
v. a second passive valve located on said first side channel just upstream of said first junction, wherein said second passive valve is stronger than said first passive valve; and
vi. a first outlet channel downstream of said junction;
c. at least one additional mixing circuit formed within said three-dimensional structure downstream of said first mixing circuit, comprising;
i. a second inlet channel downstream of said first outlet channel;
ii. a second branch point downstream of said second inlet channel at which said second inlet channel branches into a second main channel and a second side channel;
iii. a third passive valve located downstream of said second branch point on said second main channel;
iv. a second junction downstream of said branch second point where said second side channel rejoins said second main channel;
v. a fourth passive valve located on said second side channel just upstream of said second junction, wherein said fourth passive valve is stronger than said third passive valve; and
vi. a second outlet channel downstream of said second junction.
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72. A three-dimensional microfluidic branching circuit comprising:
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a. a plurality of substantially planar layers assembled in sealing relationship;
b. an inlet channel passing through at least a first layer;
c. a primary branch channel formed in a second layer adjacent said first layer, wherein said inlet channel intersects said primary branch channel at its central region;
d. two primary via channels passing through a third layer adjacent said second layer, wherein one of said primary via channels intersects said primary branch channel at each of its ends;
e. two secondary branch channels formed in a fourth layer adjacent said third layer, wherein each of said via channels intersects one of said secondary branch channels at its central region;
f. four secondary via channels passing through a fifth layer adjacent said fourth layer, wherein one of said secondary via channels intersects each said secondary branch channel at each of its ends;
wherein said two primary via channels have smaller cross sectional areas than said primary branch channel, and wherein said four secondary via channels have smaller cross-sectional areas than said primary via channels.
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73. A three-dimensional microfluidic branching circuit comprising:
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a. a plurality of substantially planar layers assembled in sealing relationship;
b. an inlet channel passing through at least a first layer;
c. a branched channel formed in a second layer adjacent said first layer, wherein said inlet channel communicates with a central region of said branched channel, and wherein said branched channel has a plurality of arms extending outward from said central region;
d. a plurality of outlet channels formed in a third layer adjacent said second layer, each said outlet channel communicating with the end of one of said plurality of arms of said branched channel;
wherein each of said outlet channels provides a greater resistance to fluid flow than do said arms of said branched channel, thereby causing fluid entering said branched channel to fill all of said arms before entering any of said outlet channels.
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74. A three-dimensional microfluidic structure comprising:
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a. a plurality of substantially planar layers assembled in sealing relationship;
b. a microfluidic circuit including microfluidic structures lying in at least two planes corresponding to at least two said planar layers of said microfluidic device, said microfluidic circuit comprising;
i. a main channel;
ii. a side channel branching off of said main channel at a branch point;
iii. a first passive valve located in said side channel just downstream of said branch point;
iv. at least one microfluidic structure located downstream of said branch point in fluid communication with said main channel, said microfluidic structure comprising a well or a channel;
v. a second passive valve located downstream of said microfluidic structure;
wherein said first passive valve has a strength sufficient to cause fluid first entering said main channel under pressure to flow preferentially into said main channel rather than said side channel at said branch point; and
wherein said second passive valve has a strength sufficient to divert fluid flow into said side channel after said main channel has been filled to said second passive valve. - View Dependent Claims (75, 76)
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Specification