Apparatus and methods for differential stimulation of nerve fibers

• US 20040111139A1
• Filed: 12/10/2002
• Published: 06/10/2004
• Est. Priority Date: 12/10/2002
• Status: Abandoned Application

• Current Assignee: Huntington Medical Research Institutes
• Original Assignee: Huntington Medical Research Institutes
• Inventors: McCreery, Douglas B.
• Application Number:
  US10/315,421
• Publication Number:
  US 20040111139A1
• Time in Patent Office: Days
• US Class Current: 607/117
• CPC Class Codes: A61N 1/0556 Cuff electrodes

Abstract

An implantable helical electrode assembly configured to fit around a nerve for electrically triggering or measuring an action potential or for blocking conduction in nerve tissue. A multiconductor flexible cable connects the electrode to an implanted signal receiver, and the assembly may include multiple individual flexible ribbon electrodes each partially embedded in a portion of the peripheral surface of a helically formed dielectric support matrix. The helical electrode assembly has a helix of a selected pitch and with a selected number of helical turns so that the entire peripheral nerve or any portion of it extending radially inward from the surface forming an annulus can be electrically stimulated. The spiral configuration of the assembly is easy to install around a nerve bundle during surgical implantation, and the resiliency of the assembly minimizes the risk of damage to nerve tissue. The tissue-contacting surface of each electrode is roughened to increase the electrode surface area.

Claims

1. An electrode assembly for surgical implantation on a nerve of the central or peripheral nervous system, comprising:

(a) a flexible helically formed supporting matrix of dielectric material;

(b) a flexible conductive electrode secured to the surface of the matrix, the electrode having front and rear surfaces and side edges, the front surface being exposed and not covered by the matrix, the electrode occupying only a portion of the cross-sectional periphery of the matrix; and

(c) at least one flexible connector connected to the electrode and extending from the matrix;

the matrix and the electrode generally forming a multi-turn hollow helix of a selected pitch, the helix having a free end and without a supporting core, the turns of the helix being resiliently movable with respect to each other to enable the helix to be wrapped around an unsevered nerve, the helix having a central passage therethrough of size and configuration generally conforming to the external size and configuration of the nerve, the pitch being selected such that the entire nerve or any portion of it extending radially inward from its surface forming an annulus can be electrically stimulated to activate substantially all axons or a subpopulation of axons of the nerve, the size of the subpopulation being determined by the amplitude of the stimulus current.

2. The electrode assembly of claim 1 wherein the electrode is partially embedded in the matrix.

3. The electrode assembly of claim 2 wherein the matrix extends over the rear surface and side edges of the electrode.

4. The electrode assembly of claim 2 wherein one end of the electrode is folded rearwardly and the folded end is fully embedded in the matrix.

5. The electrode assembly of claim 2 wherein the flexible connector is embedded in the matrix between the electrode and an end of the matrix.

6. The electrode assembly of claim 1 wherein the front surface of the electrode is roughened to increase the effective area of the surface.

7. The electrode assembly of claim 6 wherein the degree of surface roughening of the electrode increases the effective surface area of the electrode by a factor of at least about 10 as compared with a perfectly smooth surface.

8. The electrode assembly of claim 7 wherein the degree of surface roughening of the electrode increases the effective surface area of the electrode by a factor of at least about 20 as compared with a perfectly smooth surface.

9. The electrode assembly of claim 1 wherein the flexible connector includes a flexible stranded wire.

10. The electrode assembly of claim 9 wherein the flexible connector further includes a conductive ribbon wrapped around the end of the flexible stranded wire and welded thereto to form a flattened connection tab for attachment to the electrode.

11. The electrode assembly of claim 1 wherein the matrix is molded silicone, the electrode is partially embedded in the matrix with only the electrode front surface exposed, the front surface being roughened to increase its effective area by a factor of at least about 10 as compared with a perfectly smooth surface, and the flexible connector includes a flexible stranded wire embedded in the matrix between the electrode and an end of the matrix.

12. The electrode assembly of claim 11 wherein the front surface is roughened to increase its effective area by a factor of at least about 20 as compared with a perfectly smooth surface.

13. The electrode assembly of claim 1 wherein the electrode is made of a ribbon of activated iridium, and the electrode is secured to the inner surface of a matrix to face the central axis of the matrix helix.

14. The electrode assembly of claim 1 wherein the pitch is selected such that substantially the entire nerve is stimulated and such that substantially all axons are activated at nearly the same threshold.

15. The electrode assembly of claim 1 wherein the pitch is selected such that a portion of the nerve extending radially inward from its surface forming an annulus is stimulated and such that a subpopulation of axons is activated, the size of the subpopulation being determined by the amplitude of the stimulus current.

16. The electrode assembly of claim 15 wherein the assembly is configured to stimulate the glossopharyngeal nerve to extend the tongue to treat obstructive sleep apnea.

17. The electrode assembly of claim 15 wherein the assembly is configured to stimulate the vagus nerve to treat epilepsy.

18. An electrode assembly for surgical implantation around a nerve comprising:

(a) a flexible supporting matrix formed substantially in the shape of a spiral helix; and

(b) a plurality of spaced-apart flexible conductive ribbon electrodes secured to an array along an inner surface of the matrix, each electrode occupying only a portion of the cross-sectional periphery of the matrix and having a separate flexible conductor extending therefrom;

the conductors being embedded in the matrix to extend from the respective ribbon electrodes to an end of the matrix;

the matrix and electrodes generally forming a multi-turn hollow helix of a selected pitch with a free end and without a supporting core, the turns of the helix being resiliently movable with respect to each other to enable the helix to be wrapped around an unsevered nerve, the helix having a central passage therethrough of size and configuration generally conforming to the external size and configuration of the nerve, the pitch being selected such that substantially the entire nerve or any portion of it extending radially inward from its surface forming an annulus can be electrically stimulated to activate substantially all axons or a subpopulation of axons.

19. The electrode assembly of claim 18 wherein the ribbon electrodes are partially embedded in the inner matrix surface with each electrode having an exposed non-embedded front surface facing a central axis of the helix, and wherein the conductors external to the matrix form a flexible connecting cable.

20. The electrode assembly of claim 19 wherein the front surfaces of the electrodes are roughened to provide an increased effective surface area.

21. The electrode assembly of claim 20 wherein the effective surface area is increased by a factor of at least about 10 as compared with a perfectly smooth surface.

22. The electrode assembly of claim 21 wherein the effective surface area is increased by a factor of at least about 20 as compared with a perfectly smooth surface.

23. The electrode assembly of claim 18 wherein the assembly further comprises an implantable biomedical electronic signal device connected to the cable of the assembly.

24. The electrode assembly of claim 18 wherein the electrodes are made of ribbons of activated iridium.

25. The electrode assembly of claim 18 wherein the pitch of the helices is selected such that substantially the entire nerve is stimulated and such that substantially all axons are activated.

26. The electrode assembly of claim 18 wherein the pitch of the helices is selected such that a portion of the nerve extending radially inward from its surface forming an annulus is stimulated and such that a subpopulation of axons is activated.

27. The electrode assembly of claim 26 wherein the assembly is configured to stimulate the glossopharyngeal nerve to extend the tongue to treat obstructive sleep apnea.

28. The electrode assembly of claim 26 wherein the assembly is configured to stimulate the vagus nerve to treat epilepsy.

29. An electrode assembly for surgical implantation on a nerve of the peripheral or central nervous system comprising:

(a) a flexible helically formed supporting matrix of dielectric material;

(b) a flexible conductive electrode secured to the surface of the matrix, the electrode having front and rear surfaces and side edges, the front surface being exposed and not covered by the matrix, the electrode occupying only a portion of the cross-sectional periphery of the matrix;

(c) at least one flexible connector connected to the electrode and extending from the matrix;

the matrix and electrode generally forming a multi-turn hollow helix of a selected pitch and with a selected number of helical turns of the electrode, the helix having a free end and without a supporting core, the turns of the helix being resiliently movable with respect to each other to enable the helix to be wrapped around an unsevered nerve, the helix having a central passage therethrough of size and configuration generally conforming to the external size and configuration of the nerve, the pitch of the helix and the number of helical turns being selected such that the entire nerve or any portion of it extending radially inward from the surface forming an annulus can be electrically stimulated to activate substantially all axons or a subpopulation of axons.

30. The electrode assembly of claim 29 wherein the electrode is partially embedded in the matrix.

31. The electrode assembly of claim 30 wherein the matrix extends over the rear surface and side edges of the electrode.

32. The electrode assembly of claim 30 wherein one end of the electrode is folded rearwardly and the folded end is fully embedded in the matrix.

33. The electrode assembly of claim 30 wherein the at least one flexible connector is embedded in the matrix between the electrode and an end of the matrix.

34. The electrode assembly of claim 29 wherein the front surface of the electrode is roughened to increase the effective area of the surface.

35. The electrode assembly of claim 34 wherein the degree of surface roughening increases the effective surface area by a factor of at least about 10 as compared with a perfectly smooth surface.

36. The electrode assembly of claim 35 wherein the degree of surface roughening increases the effective surface area by a factor of at least about 20 as compared with a perfectly smooth surface.

37. The electrode assembly of claim 29 wherein the at least one flexible connector includes a flexible stranded wire.

38. The electrode assembly of claim 37 wherein the at least one flexible connector further includes a conductive ribbon wrapped around an end of the wire and welded thereto to form a flattened connection tab for attachment to the electrode.

39. The electrode assembly of claim 29 wherein the matrix is molded silicone, the electrode is partially embedded in the matrix with only the electrode front surface exposed, the front surface being roughened to increase its effective area by a factor of at least about 20 is compared with a perfectly smooth surface, and the at least one flexible connector includes a flexible stranded wire embedded in the matrix between the electrode and an end of the matrix.

40. The electrode assembly of claim 29 wherein the electrode is made of a ribbon of activated iridium, and the electrode is secured to the inner surface of the matrix to face the central axis of the matrix helix.

41. The electrode assembly of claim 29 wherein the pitch of the helix and the number of helical turns of the electrode are selected such that substantially the entire nerve is stimulated and such that substantially all axons are activated.

42. The electrode assembly of claim 29 wherein the pitch of the helix and the number of helical turns of the electrode are selected such that a portion of the nerve extending radially inward from the surface forming an annulus is electrically stimulated to activate a subpopulation of axons.

43. The electrode assembly of claim 42 wherein the assembly is configured to stimulate the glossopharyngeal nerve to extend the tongue to treat obstructive sleep apnea.

44. The electrode assembly of claim 42 wherein the assembly is configured to stimulate the vagus nerve to treat epilepsy.

45. The electrode assembly of claim 29 wherein each turn of the plurality of helical turns is electrically isolated and connected to a separate connector and wherein the assembly further comprises a switch for selectively applying voltage to one or more of the helical turns as controlled by the switch.

46. An electrode assembly for surgical implantation on a nerve of the peripheral nervous system comprising:

(a) a flexible supporting matrix formed substantially in the shape of a spiral helix; and

(b) a plurality of spaced-apart flexible conductive ribbon electrodes secured to an arranged along an inner surface of the matrix, each electrode occupying only a portion of the cross-sectional periphery of the matrix and having a separate flexible conductor extending therefrom;

the conductors being embedded in the matrix to extend from the respective ribbon electrodes to an end of the matrix;

the matrix and electrode generally forming a multi-turn hollow helix of a selected pitch and with a selected number of helical turns of each electrode, the helix having a free end and without a supporting core, the turns of the helix being resiliently movable with respect to each other to enable the helix to be wrapped around an unsevered nerve, the helix having a central passage therethrough of size configuration generally conforming to the external size and configuration of the nerve, the pitch of the helix and the number of helical turns of each electrode being selected such that substantially the entire nerve or any portion of it extending radially inward from the surface forming an annulus can be selectively stimulated to activate substantially all axons or a subpopulation of axons.

47. The electrode assembly of claim 46 wherein the ribbon electrodes are partially embedded in the inner matrix surface with each electrode having an exposed non-embedded front surface facing a central axis of the helix, and wherein the conductors external to the matrix form a flexible connecting cable.

48. The electrode assembly of claim 46 wherein the front surfaces of the electrodes are roughened to provide an increased effective surface area.

49. The electrode assembly of claim 48 wherein the effective surface area is increased by a factor of at least about 10 as compared with a perfectly smooth surface.

50. The electrode assembly of claim 49 wherein the effective surface area is increased by a factor of at least about 20 is compared with a perfectly smooth surface.

51. The electrode assembly of claim 46 wherein the assembly further comprises an implantable biomedical electronic signal device connected to the cable of the assembly.

52. The electrode assembly of claim 46 wherein the electrodes are made of ribbons of activated iridium.

53. The electrode assembly of claim 46 wherein the pitch of the helix and the number of helical turns of each electrode are selected such that substantially the entire nerve is stimulated and such that substantially all axons are activated.

54. The electrode assembly of claim 46 wherein the pitch of the helix and the number of helical turns of each electrode is selected such that a portion of the nerve extending radially inward from its surface forming an annulus is electrically stimulated to activate a subpopulation of axons.

55. The electrode assembly of claim 54 wherein the assembly is configured to stimulate the glossopharyngeal nerve to extend the tongue to treat obstructive sleep apnea.

56. The electrode assembly of claim 54 wherein the assembly is configured to stimulate the vagus nerve to treat epilepsy.

57. The electrode assembly of claim 46 wherein each turn of the plurality of helical turns of each electrode is electrically isolated and connected to a separate connector and wherein the assembly further comprises a switch for selectively applying voltage to one or more of the helical turns of each electrode as controlled by the switch.

58. A device for treating a condition or disease treatable by electrical stimulation of a peripheral nerve comprising:

(a) a helical electrode assembly comprising;

(i) a flexible helically formed supporting matrix of dielectric material;

(ii) at least one flexible conductive electrode secured to the surface of the matrix, the electrode having front and rear surfaces and side edges, the front surface being exposed and not covered by the matrix, the electrode occupying only a portion of the cross-sectional periphery of the matrix; and

(iii) at least one flexible connector connected to the at least one electrode and extending from the matrix;

the matrix and the at least one electrode generally forming a multi-turn hollow helix of a selected pitch and with a selected number of helical turns of each electrode, the helix having a free end and without a supporting core, the turns of the helix being resiliently movable with respect to each other to enable the helix to be wrapped around an unsevered peripheral nerve whose stimulation treats the disease or condition, the helix having a central passage therethrough of size and configuration generally conforming to the external size and configuration of the peripheral nerve, the pitch of the helix and the number of helical turns being selected such that the entire peripheral nerve or any portion of it extending radially inward from the surface forming an annulus can be electrically stimulated to activate substantially all axons or a subpopulation of axons of the nerve;

(b) a controllable current or voltage source in electrical contact with the at least one flexible connector; and

(c) a controller for controlling the current or voltage source so that an electric field is created by the at least one electrode to treat the disease or condition.

59. The device of claim 58 wherein the supporting matrix is molded silicone.

60. The device of claim 58 wherein the electrode is a ribbon of activated iridium.

61. The device of claim 58 wherein the first surface of the electrode is roughened to increase the effective area of the surface.

62. The device of claim 61 wherein the effective surface area is increased by a factor of at least about 10 as compared with a perfectly smooth surface.

63. The device of claim 58 wherein the device comprises one electrode.

64. The device of claim 58 wherein the device comprises a plurality of electrodes.

65. The device of claim 63 wherein the electrode has a single helical turn.

66. The device of claim 63 wherein the electrode has more than a single helical turn.

67. The device of claim 64 wherein each of the plurality of electrodes has a single helical turn.

68. The device of claim 64 wherein each of the plurality of electrodes has more than a single helical turn.

69. The device of claim 66 further comprising a switch for selectively directing voltage to each helical turn of the electrode.

70. The device of claim 68 further comprising a switch for selectively directing voltage to each helical turn of each electrode.

71. The device of claim 58 wherein the nerve to be simulated is selected from the group consisting of:

(1) the glossopharyngeal nerve to treat obstructive sleep apnea;

(2) the vagus nerve to treat epilepsy;

(3) the auditory nerve to restore hearing;

(4) the phrenic nerve to produce diaphragm convulsions;

(5) a peripheral nerve in the upper extremities to restore hand function; and

(6) a peripheral nerve in the upper extremities to regulate gait.

72. The device of claim 71 wherein the nerve to be stimulated is the glossopharyngeal nerve to treat obstructive sleep apnea.

73. The device of claim 71 wherein the nerve to be stimulated is the vagus nerve to treat epilepsy.

74. The device of claim 71 wherein the nerve to be stimulated is the auditory nerve to restore hearing.

75. The device of claim 71 wherein the nerve to be stimulated is the phrenic nerve to produce diaphragm convulsions.

76. The device of claim 71 wherein the nerve to be stimulated is a peripheral nerve in the upper extremities to restore hand function.

77. The device of claim 71 wherein the nerve to be stimulated is a peripheral nerve in the lower extremities to regulate gait.

78. An electrode assembly for implantation on a nerve comprising:

(a) a flexible supporting matrix of dielectric material, the matrix forming a pair of spaced-apart and oppositely directed helical portions, each helical portion extending circumferentially at least 360° and

less than 720°

;

(b) a flexible conductive electrode secured to an inner surface of one of the helical portions, the flexible conductible electrode forming a helix of selected pitch; and

(c) a flexible connector connected to the electrode and extending from the matrix for connection to an electronic device;

the assembly having a central passage longitudinally through and sized to conform to the external dimension of the nerve, whereby a tool can be inserted in the passage to expand the helical portions to open a lateral passage along the full length of the assembly to enable the assembly to be fitted over and closed upon the nerve;

the pitch of the helix being selected such that the entire nerve or any portion of it extending radially inward from its surface forming an annulus can be electrically stimulated to activate substantially all axons or a subpopulation of axons.

79. The electrode assembly of claim 78 wherein the helical portions each have adjacent turns that are spaced apart less than the axial width of the matrix to minimize the axial length of the assembly while providing space between the adjacent turns to permit fluid passage to the nerve.

80. The electrode assembly of claim 78 wherein the helical portions are joined by a matrix bridge portion which extends generally parallel to a central axis of the helical portions.

81. The electrode assembly of claim 78 wherein a flexible conductive electrode is secured to the inner surface of each helical portion, and the flexible connector comprises stranded wires secured to the respective electrodes and extending from the outer surface of the respective helical portions.

82. The electrode assembly of claim 78 wherein each helical portion extends circumferentially about 1.5 turns.

83. The electrode assembly of claim 78 wherein each helical portion extends circumferentially in the range of from about 420 to about 540 degrees.

84. The electrode assembly of claim 78 wherein the electrode is activated iridium.

85. The electrode assembly of claim 78 wherein the matrix is molded silicone.

86. A kit comprising:

(a) an electrode assembly for implantation on a nerve comprising;

(i) a flexible supporting matrix of dielectric material, the matrix forming a pair of spaced-apart and oppositely directed helical portions, each helical portion extending circumferentially at least 360° and

less than 720°

;

(ii) a flexible conductive electrode secured to an inner surface of one of the helical portions, a flexible conductive electrode forming a helix of defined pitch; and

(iii) a flexible connector connected to the electrode and extending from the matrix for connection to an electronic device;

the pitch of the helix being selected such that the entire nerve or any portion of it extending radially inward from its surface forming an annulus can be electrically stimulated to activate substantially all axons or a subpopulation of axons; and

(b) an insertion tool having a portion which is fitted and expanded within the central passage to expand the helical portion and thereby to form a laterally open passage along the length of the assembly so that the assembly can be fitted over and closed upon the nerve upon removal of the tool portion.

87. The kit of claim 86 wherein the insertion tool has a pair of separable legs, each leg having a free and defining pin, the pins being generally parallel and juxtaposed when the legs are moved toward each other so that the pins can be inserted and expanded within the electrode assembly.

88. The kit of claim 87 wherein the tool pins are oriented at an angle to longitudinal axes of the respective legs.

89. The kit of claim 88 wherein the angle is about 45°

.

90. The kit of claim 87 wherein each pin defines a concave depression for receiving the matrix.