Method for controlling a surface coating installation

• US 20040115359A1
• Filed: 11/03/2003
• Published: 06/17/2004
• Est. Priority Date: 12/19/2000
• Status: Abandoned Application

• Current Assignee: Eisenmann France Sarl
• Original Assignee: Eisenmann France Sarl
• Inventors: Cebola, Dominique, Charpin, Lionel
• Application Number:
  US10/451,053
• Publication Number:
  US 20040115359A1
• Time in Patent Office: Days
• US Class Current: 427/9
• CPC Class Codes: B05B 12/00 Arrangements for controlling delivery; Arrangements for controlling the spray area
• CPC Class Codes: G05B 19/41875 characterised by quality surveillance of production
• CPC Class Codes: G05B 2219/32018 Adapt process as function of results of quality measuring until maximum quality
• CPC Class Codes: G05B 2219/35528 Create machining conditions database by analyzing actual machining nc program
• CPC Class Codes: G05B 2219/45013 Spraying, coating, painting
• CPC Class Codes: G05B 2219/45065 Sealing, painting robot
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention concerns a method for controlling a surface coating installation comprising at least a multi-axial machine (3, 4, 5), each axis being equipped with motoring means, and the machine being provided with equipment such as a sprayer (8) and corresponding sensors and actuators. Said method consists in characterising the jets of treatment product, for each of the types of equipment, and in storing said data; in characterising the machines (3, 4, 5), more particularly their kinematic axes; in recording the characteristics of a component (2) to be treated; in automatically creating, on the basis of said elements, the trajectories of the machines taking into account the desired thickness of the treatment product. Said method enables the automatic generation of application files for painting motor vehicle bodies.

Claims

1. A method of controlling a surface coating plant comprising at least one multiaxis machine (3, 4, 5), each axis being equipped with motor means, the or each machine being provided with equipment such as, for example, a spray (8) together with corresponding sensors and actuators, the method consisting:

in characterizing the jets of treatment product, such as paint, for each of the equipment types such as spray and for each of the treatment product types, such as paint, and in storing these elements in a spray database,

in characterizing the machine or machines (3, 4, 5) for applying treatment product, such as paint, and more particularly the kinematic axes of each machine, on joining these axes together,

in recording the characteristics of a part (2) such as bodywork to be surface treated, and

in automatically creating, from all the preceding elements, and from the thickness of treatment product desired at every point of the part (2) to be treated, the courses of each machine (3, 4, 5) for applying treatment product, such as paint.

2. The method as claimed in claim 1, characterized in that, for a plant comprising a plurality of machines (3, 4, 5) for applying treatment product, the method further comprises a step of automatically allocating tasks to the various machines (3, 4, 5) of the plant, and breaking down the surface to be treated, such as bodywork (2), into regions (9 to 13) treated respectively by these various machines.

3. The method as claimed in claim 1 or 2, characterized in that it further comprises a step of automatically generating the settings of the equipment, such as a spray, at each point of the course of the corresponding machine (3, 4, 5), especially as a function of the desired thickness of treatment product, such as paint, to be sprayed.

4. The method as claimed in claim 3, characterized in that it also comprises a step of simulating the thicknesses of treatment product, such as paint, obtained.

5. The method as claimed in claim 4, characterized in that said step of simulating thicknesses is supplemented by a step of displaying the thicknesses of treatment product obtained at the end of simulation.

6. The method as claimed in claim 5, characterized in that it further comprises a step of manually correcting the thickness of treatment product, especially at particular points.

7. The method as claimed in claim 5, characterized in that it further comprises a step of automatically correcting the thicknesses, from thickness readings of the treatment product, especially at particular points.

8. The method as claimed in any one of claims 1 to 7, characterized in that it is applied to controlling a plant for painting bodywork (2)*of automobiles, the plant being of the type comprising multiaxis machines (3, 4, 5) placed on each side of a conveyer (6) moving the bodywork items (2) to be painted forward, and if required a machine placed above this conveyer, each machine (3, 4, 5) being equipped with at least one spray (8), the method automatically generating “

application files”

for such a plant.