Syringe retractable needle and method

• US 20040116854A1
• Filed: 12/12/2002
• Published: 06/17/2004
• Est. Priority Date: 12/12/2002
• Status: Abandoned Application

• Current Assignee: Vi+Al Care Group, Inc.
• Original Assignee: Vi+Al Care Group, Inc.
• Inventors: Dominik, Jack E., Li, Xian Y., Abulhaj, Ramzi F.
• Application Number:
  US10/317,515
• Publication Number:
  US 20040116854A1
• Time in Patent Office: Days
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/3235 triggered by radial deflection of the anchoring parts between needle mount and syringe barrel or needle housing, e.g. spreading of needle mount retaining hooks having slanted surfaces by engagement with correspondingly shaped surfaces on the piston at the end of an injection stroke
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

A syringe carrying a needle with a barrel and hollow piston for dispersing an injectant through the end of the retractable needle. A resilient chuck seal is independently formed for positioning at the transition from the syringe barrel to the needle shank holding portion of the end of the barrel. The needle is propelled by the coaxial spring into the interior portion of the piston and totally retracted when the chuck seal is released. The method of the present invention relates to the use of a symmetrical chuck seal, annular in configuration, for not only gripping the head of the retractable needle, but simultaneously serving as the seal for the needle at the lower portion of the barrel so that the injectant escapes through the hollow syringe needle.

Claims

1. A syringe with retractable needle comprising, in combination,

a syringe having a barrel which is essentially cylindrical and longitudinal in configuration;

a piston which is hollow and configured for movable mounting interiorly of the barrel of the syringe;

a needle assembly;

a piston seal provided at the end of the closest to the needle assembly;

means for securing the piston seal to the syringe barrel immovably resisting any effort of the piston seal to slide longitudinally along the piston in operation;

a plug removably secured at the end of the piston closest the needle assembly which is proportioned to fit within the piston to be removably propelled when contacting the needle assembly;

said needle assembly including a spring coaxially mounted surrounding a needle, which spring is positioned to press underneath the head of the needle in biased relationship with the end of the barrel to thereby dislodge the needle assembly;

a chuck seal for securely positioning interiorly of the end of the barrel and in surrounding relationship to the needle head;

said needle head and said chuck seal being proportioned to have a resiliently secured interface attributable to the dimensioning of the chuck seal and relating it to the needle head;

said chuck seal having a chuck seal ramp at the end facing the piston plug; and

a chuck seal annular key at the seal end of the piston proportioned to engage the chuck seal ramp to release the chuck seal from the needle head;

all such elements being formed and proportioned to permit the piston, after the barrel is filled to the preselected quantity of injectant, to be moved forwardly and then substantially simultaneously at the end of the stroke of the piston dislodge the piston plug and then have the chuck seal key open the chuck seal ramp, and then spring propelledly permitting the needle assembly to be sent into the interior portion of the piston.

2. The chuck seal according to claim 1 in which the chuck seal ramp outer diameter has a ratio of substantially 3:

2 to the chuck seal ramp inner diameter.

3. The chuck seal according to claim 1 in which the chuck seal length has substantially a ratio of 5:

4 to the inner diameter.

4. The chuck seal according to claim 1 in which the included angle across the diameter of the chuck seal ramp is in the range of 70°

to 80°

.

5. In the syringe according to claim 1,

interlocking means provided at the end of the barrel for interlockingly engaging the piston cap and secure it against removal after the needle has been retracted into the syringe.

6. In the syringe according to claim 1,

said chuck seal having a plurality of jaws which are defined by peripheral slots.

7. In the chuck seal according to claim 1,

said chuck seal having ramp-like chuck seal ramps defined by an interior substantially uniform chamfer in one end of the chuck seal.

8. In the chuck seal according to claim 1,

more than one slot in the chuck seal defining jaws at both ends of the chuck seal, which chuck seal is substantially symmetrical about the plane passing through and perpendicular to its axis, whereby when the chuck seal is assembled into the syringe it can be dropped in from either directions and properly seated by a-like tool without regard for proper orientation of one end with respect to the other.

9. In the chuck seal according to claim 1,

said chuck seal being formed with an annular groove opening in the end of the chuck seal opposite the chuck seal ramp;

said groove defining an outer skirt and an inner skirt which cause the seal to be weakened at a point closely adjacent to the ramp;

whereby progressive opening of the continuous jaw of the chuck seal defined at the chuck seal ramp when the chuck seal key is engaging the ramp face at the end of the stroke of the plug.

10. A method of forming a syringe with retractable needle comprising the steps of:

providing a syringe with a hollow barrel;

providing a coaxial hollow piston interiorly of the hollow barrel, a seal at one end of the hollow piston for biasing the end of the piston against the interior portion of the barrel and thereby sealing it;

adding a cap to the piston for engagement by the user and positioning a needle assembly with a coaxial spring which is secured against the needle assembly head in the end of the barrel;

the improved method of inserting a permanently fixed chuck seal at the injecting end of the barrel which chuck seal has an expandable interior in compressive relationship with the head of the needle and which is proportioned along with the positioning of the piston to substantially simultaneously dislodge the piston end plug at the same time the chuck seal is engaged by an annular key at the end of the piston which opens the chuck seal and permits the retractable needle to be propelled into place interiorly of the hollow piston.

11. In a syringe including a barrel, a hollow piston mounted coaxially in the barrel, a piston seal, a piston plug, and a piston cap with the piston seal located in a groove at the opposite end of the piston from the piston cap, and the piston plug positioned at the end of the piston adjacent the piston seal and removably secured therein for shifting interiorly of the barrel, said piston being secured coaxially and interiorly of said barrel, a chuck seal key at the end of the piston closest to the needle head, a barrel nose at the end of the barrel opposite the cap, a needle assembly secured interiorly of the barrel nose, said needle assembly including a shank, needle head at one end, a needle secured within the needle shank with its discharged portion removed from a needle head, a spring comprehensibly biasing the needle to be moved into the hollow piston, the improvement comprising:

an annular elastomeric symmetrical chuck seal having an outer diameter, an inner diameter, a body, and a chuck seal ramp at one end commencing at the inner diameter and progressing angularly radially outwardly from the inner diameter;

weakening means in said chuck seal to permit bending the seal when the ramp is engaged by the chuck key in one of said ramps spaced to define chuck seal jaws therebetween;

said chuck seal having a diameter to fit within a chuck seal groove at the end of the barrel nose to bridge and seal the space between the interior portion of the barrel nose and the needle head which, upon activation by spreading the jaws releases the needle head for yieldable propulsion into the interior portion of the.

12. In the syringe according to claim 11,

said chuck seal being provided with equi-spaced slots at both ends defining jaws at both ends.

13. In the syringe according to claim 11,

said seal at the end of said being secured in a groove to thereby ensure the immovability of the seal longitudinally along the piston so that when the chuck seal key is positioned interiorly of the jaws of the chuck seal a release of the needle head will be initiated at substantially the same time and positioning of the chuck seal key against the jaws of the chuck seal.

14. The chuck seal according to claim 11 in which the jaw diameter has a ratio of substantially 3:

2 to the inner diameter.

15. The chuck seal according to claim 11 in which the length has substantially a ratio of 5:

4 to the inner diameter.

16. The chuck seal according to claim 11 in which the included angle across the diameter of the ramp is in the range of 70°

to 80°

.

17. In the chuck seal according to claim 12,

said slots being spaced at radial equal distances, and spaced at each end and staggered positioned to thereby permit the chuck seal to be inserted in either direction in a seat provided in the barrel nose.

18. An elastomeric chuck seal for use in a syringe having a barrel and a barrel nose to receive a needle assembly and a piston in said barrel for removing and retaining a needle assembly having a head which is in spring loaded relationship to the syringe, said chuck seal comprising:

an annular elastomeric member, cylindrical in nature, said member having an inner and an outer cylindrical surfaces;

a frusto conical ramp at one opening to the inner diameter;

said ramp inclining radially outwardly defining a frusto conical ramp surface;

a cylindrical annular undercut in the end of the seal opposite the ramp defining two coaxial skirts;

the chuck seal having a body formed and proportioned to fit within a chuck seal chamber at the nose portion of the barrel in surrounding and seating relationship to the needle assembly and having sufficient interference with the needle head to hold the same in place against a resilient load applied to the needle head and coaxially with the needle in the direction of the piston and said chuck seal is immovably secured coaxially along the needle head to thereby continually seal the needle during the entire period of injection and retraction of the needle head into the syringe body.

19. The chuck seal according to claim 18 in which the outer diameter bears a ratio to the inner diameter of substantially 2:

1.

20. The chuck seal according to claim 18 in which the jaw diameter has a ratio of substantially 3:

2 to the inner diameter.

21. The chuck seal according to claim 18 in which the length has substantially a ratio of 5:

4 to the inner diameter.

22. The chuck seal according to claim 18 in which the included angle across the diameter of the ramp is in the range of 70°

to 80°

.

23. The chuck seal according to claim 18 which is formed from a polymer having the following specifications:

a specific gravity of 0.953 and an elongation at break of at least 400%.

24. An elastomeric chuck seal in a syringe for first retaining and thereafter removing a needle assembly having a head which is in spring loaded relationship to the syringe, said chuck seal comprising:

an annular elastomeric member, cylindrical in nature, said cylinder having an inner an an outer cylindrical surfaces;

frusto conical ramp at one opening to the inner diameter;

said ramp inclining radially outwardly defining a frusto conical ramp surface;

the body of the chuck seal extending away from the chuck seal ramp having an annular groove to thereby define an outer skirt and an inner skirt in which the outer skirt particularly collapses in one inner skirt when the ramp is engaged and opened;

the chuck seal having a body formed and proportioned to fit within a chuck seal chamber at the nose portion of the barrel in surrounding and needle head to hold the same in place against a resilient load applied to the needle head and coaxially with the needle in the direction of the piston and said chuck seal is immovably secured coaxially along the needle head to thereby continually seal the needle during the entire period of injection and retraction of the needle head into the syringe body.

25. The chuck seal according to claim 24 in which the outer diameter bears a ratio to the inner diameter of substantially 2:

1.

26. The chuck seal according to claim 24 in which the jaw diameter has a ratio of substantially 3:

2 to the inner diameter.

27. The chuck seal according to claim 24 in which the length has substantially a ratio of 5:

4 to the inner diameter.

28. The chuck seal according to claim 24 in which the included angle across the diameter of the ramp is in the range of 70°

to 80°

.

29. The chuck seal according to claim 24 which is formed from a polymer having the following specifications:

a specific gravity of 0.953 and an elongation at break of at least 400%.