Power supply with multiple transformer current sharing

• US 20040120084A1
• Filed: 12/20/2002
• Published: 06/24/2004
• Est. Priority Date: 12/20/2002
• Status: Active Grant

• Current Assignee: Ademco Inc. (Resideo Technologies, Inc.)
• Original Assignee: Paul G. Schwendinger, Phillip O. Readio
• Inventors: Readio, Phillip O., Schwendinger, Paul G.
• Granted Patent: US 7,026,727 B2
• Time in Patent Office: Days
• US Class Current: 361/38
• CPC Class Codes: H02H 7/04 for transformers
• CPC Class Codes: H02H 9/026 Current limitation using PTC resistors, i.e. resistors with a large positive temperature coefficient

Abstract

Devices and methods for using multiple transformers to provide a power supply to a device or system. Included are systems for using multiple transformers and multiple fuses or circuit breakers to provide a power supply. In one embodiment two transformers and two fuses or circuit breakers are used to provide a power supply. Embodiments with greater numbers of fuses and transformers are also disclosed. Also illustrated are methods and devices using thermal circuit breakers to equalize current between multiple transformer sources or to compensate for differences between multiple transformers. Also included are switched schemes for assuring proper phasing of power supply transformers.

Claims

1. A power supply comprising:

a first transformer having a first winding and a second winding;

a second transformer having a first winding and a second winding;

the second winding of the first transformer is connected in parallel with the second winding of the second transformer;

a first resistance having a temperature coefficient, the first resistance is provided in line with the first transformer; and

a second resistance having a temperature coefficient, the second resistance is provided in line with the second transformer.

2. A power supply according to claim 1 wherein the first winding of the first transformer is a primary winding and the second winding of the first transformer is a secondary winding.

3. A power supply according to claim 2 wherein the first winding of the second transformer is a primary winding and the second winding of the second transformer is a secondary winding.

4. A power supply according to claim 2 wherein the first resistance is provided in-line with the primary winding of the first transformer.

5. A power supply according to claim 2 wherein the first resistance is provided in-line with the secondary winding of the first transformer.

6. A power supply according to claim 3 wherein the second resistance is provided in-line with the primary winding of the second transformer.

7. A power supply according to claim 3 wherein the second resistance is provided in-line with the secondary winding of the second transformer.

8. The device of claim 1 wherein the first fusing means and the second fusing means are adapted to substantially equalize the current passing through the first transformer and the second transformer.

9. The device of claim 1 wherein the first fusing means and the second fusing means are adapted to provide a desired ratio of current passing through the first transformer and the second transformer.

10. The device of claim 1 wherein the first resistance and the second resistance are adapted to compensate for an impedance differences between the first transformer and the second transformer.

11. A device for providing a power supply, the device comprising:

a first output node and a second output node both adapted to enable a power supply voltage to be taken between the first output node and the second output node;

first fusing means;

second fusing means; and

wherein, when the device is connected to a first transformer and a second transformer in a predetermined configuration, a first current path from the first output node to the second output node includes the first fusing means and a winding of the first transformer, and a second current path from the first output node to the second output node includes the second fusing means and a winding of the second transformer.

12. The device of claim 11 wherein the first fusing means and the second fusing means are adapted to substantially equalize the current passing through the winding of the first transformer and the current passing through the winding of the second transformer.

13. The device of claim 11 wherein the first fusing means and the second fusing means are adapted to compensate for impedance differences between the first transformer and the second transformer.

14. The device of claim 11 wherein the first fusing means and the second fusing means are both self-resetting thermal fuses.

15. The device of claim 11 wherein the first fusing means is sized and configured to prevent damage to the first transformer.

16. A device for providing a power supply comprising:

a first power node;

a second power node;

a plurality of input ports;

a first fuse element having an input and an output; and

a second fuse element having an input and an output;

the input ports are adapted to be connect to outputs of a first transformer and a second transformer; and

wherein the input ports of the first fuse and the second fuse are configured such that, if the input ports are connected to the first transformer and the second transformer, a first current path exists from the first power node to the second power through the first fuse and a winding of the first transformer, and a second current path exists from the first power node to the second power node through the second fuse and a winding of the second transformer.

17. The device of claim 16 wherein the first and second fuse elements are thermal fuses.

18. The device of claim 17 wherein the thermal fuses are self-resetting fuses.

19. The device of claim 17 wherein each thermal fuse has an impedance that depends on the amount of current passed by the fuse.

20. The device of claim 17 wherein the impedance of each fuse increases with increasing current.

21. The device of claim 16 wherein the first and second fuse elements are circuit breakers.

22. The device of claim 16 wherein the first and second fuse elements are resettable fuses.

23. The device of claim 16 wherein the first and second fuse elements include indicators for indicating whether the fuse element has opened or remains closed.

24. The device of claim 16 further including a first indicator and a second indicator, the first indicator being coupled to the first fuse element and adapted to indicate whether the first fuse element has opened or remains closed, the second indicator being coupled to the second fuse element and adapted to indicate whether the second fuse element has opened or remains closed.

25. A device for receiving current from a first transformer and a second transformer, the device comprising:

a plurality of input ports that are adapted to be couple to outputs of a first transformer and a second transformer;

a first switch for selectively coupling a first input port to a node;

a second switch for selectively coupling a second input port to the node; and

control means for controlling the first switch and the second switch, the control means configured such that the control means causes the first switch to couple the first input port to the node if the first input port is in phase with a third input port and the second switch to couple the second input port to the node if the first input port is in not in phase with the third input port.

26. The device of claim 25 wherein the first and second switches are adapted to remain in an intermediate open position unless closed.

27. The device of claim 25 wherein the first port and the second port are configured to be coupled to the first transformer, and the third port and a fourth port are configured to be coupled to the second transformer.

28. A device for receiving current from a first transformer and a second transformer, the device comprising:

a plurality of input ports that are adapted to be couple to outputs of the first transformer and the second transformer;

switching means for selectively coupling either a first input port or a second input port to a node; and

sensing means for sensing whether the first input port or the second input port is in phase with a third input port.

29. The device of claim 28 further comprising indicator means for indicating whether the first input port is in phase with the third input port and whether the second input port is in phase with the third input port, wherein the switching means is adapted to be manually switched if either the first port or the second port is in phase with the third port.

30. The device of claim 28 further comprising control means coupled to the sensing means and the switching means, wherein:

the sensing means is adapted to provide an output signal; and

the control means is adapted to cause the switching means to couple the outputs of the first transformer to the outputs of the second transformer with proper phasing in response to the output signal of the sensing means.

31. A method of providing electric power comprising:

accepting an input current from a first transformer;

accepting an input current from a second transformer;

causing the input current from the first transformer and the input current from the second transformer to be at or near a desired ratio; and

providing the input current from the first transformer and the input current from the second transformer to power a device.

32. The method of claim 31 wherein the step of causing the input current from the first transformer and the input current from the second transformer to be at or near a desired ratio includes the step of at least substantially equalizing the input current from the first transformer and the input current from the second transformer.

33. A method of coupling transformers together to simultaneously provide electric current from each transformer, the method comprising:

providing a panel including a plurality of ports adapted to receive outputs from secondary windings of a number of transformers;

providing a first fusing device and a second fusing device, each fusing device having an input and an output;

coupling a first transformer to the panel such that the first fusing device is in series with the first transformer; and

coupling a second transformer to the panel such that the second fusing device is in series with the second transformer.

34. The method of claim 33 wherein the first and second fusing devices include indicators for indicating whether the respective fusing device has opened, the method further including the steps of:

determining if either indicator indicates that a fusing device has opened; and

reversing the polarity of one of the transformers if either indicator indicates that a fusing device has opened.

35. The method of claim 34 wherein the step of reversing the polarity of one of the transformers is performed without disconnecting either transformer from the panel.

36. The method of claim 33 further comprising the steps of:

providing a first output node and a second output node; and

coupling the fusing devices such that a first current path from the first output node includes a winding of the first transformer and the first fusing device and a second current path from the first output node to the second output node includes a winding of the second transformer and the second fusing device.

37. A method of providing electrical power to a system comprising:

determining whether a first port and a second port are in phase, the first port being coupled to a first transformer and the second port being coupled to a second transformer;

electrically coupling the first port to the second port if the first port and the second port are in phase; and

electrically isolating the first port from the second port if the first port and the second port are out of phase.