Surgical instrument and method of positioning same

• US 20040122305A1
• Filed: 12/20/2002
• Published: 06/24/2004
• Est. Priority Date: 12/20/2002
• Status: Abandoned Application

• Current Assignee: Zimmer Technology Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Technology Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Patmore, Donald M., Grimm, James E., McGinley, Shawn E.
• Application Number:
  US10/325,088
• Publication Number:
  US 20040122305A1
• Time in Patent Office: Days
• US Class Current: 600/407
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 2090/3983 Reference marker arrangements for use with image guided surgery

Abstract

A surgical instrument having an anchoring member and an instrument body which is adjustably repositionable relative to the anchoring member. At least one reference element may be mounted on the instrument body to facilitate the registration of the instrument body in a computer implemented image guidance system. The reference element may be three non-linearly positioned elements disposed on a removably mountable member. The anchoring member may be secured to an anatomical structure using an image guidance system. The instrument body may then be selectively adjusted with respect to the anchoring member and anatomical structure after securing the anchoring member with the anatomical structure. The selective repositioning adjustment of the instrument body on the anatomical structure may also employ a computer implemented image guidance system. The instrument may be used in the resection of a femur when implanting a prosthetic knee joint.

Claims

1. A surgical instrument for use with an anatomical structure, said instrument comprising:

an anchoring member having a first portion securable to the anatomical structure;

an instrument body adjustably repositionable relative to said anchoring member; and

at least one reference element mountable to said instrument body, said at least one reference element registerable in a computer implemented image guidance system.

2. The surgical instrument of claim 1 wherein said at least one reference element comprises at least three non-linearly positioned reference elements.

3. The surgical instrument of claim 1 wherein said at least one reference element is removably mountable on said instrument body.

4. The surgical instrument of claim 1 wherein said at least one reference element includes at least three non-linearly positioned reference elements disposed on a reference member removably mountable on said instrument body.

5. The surgical instrument of claim 4 wherein said instrument body defines a positioning guide and said reference member is registerable with said positioning guide.

6. The surgical instrument of claim 1 wherein said first portion of said anchoring member is a threaded shaft threadingly securable to a bone.

7. The surgical instrument of claim 1 wherein said anchoring member defines a first axis and said instrument body is adjustably pivotal about a second axis disposed substantially perpendicularly to said first axis.

8. The surgical instrument of claim 7 wherein said first portion of said anchoring member is a threaded shaft threadingly securable to a bone.

9. The surgical instrument of claim 1 wherein said anchoring member further includes a spherical portion engageable with said instrument body.

10. The surgical instrument of claim 9 wherein said spherical portion is seated within an adjustably pivotal bearing, said bearing pivotal about a second axis.

11. The surgical instrument of claim 1 wherein said anchoring member includes a shaft defining a first axis and a spherical portion seated within an adjustably pivotal bearing, said bearing pivotal about a second axis disposed substantially perpendicularly to said first axis, and said instrument further includes first and second adjustment members, said first adjustment member selectively engageable with said spherical portion wherein engagement of said first adjustment member secures said anchoring member relative to said instrument body in a selected rotational position with respect to said first axis;

said second adjustment member selectively engageable with said pivotal bearing wherein engagement of said second adjustment member secures said anchoring member relative to said instrument body in a selected rotational position with respect to said second axis.

12. The surgical instrument of claim 1 wherein said first portion of said anchoring member is a threaded shaft threadingly securable to a femur and said instrument body further comprises a positioning guide.

13. The surgical instrument of claim 1 wherein said at least one reference element is a reflective structure.

14. The surgical instrument of claim 1 wherein said at least one reference element emits a signal.

15. A surgical instrument for use with an anatomical structure, said instrument comprising:

an anchoring member having a shaft securable to the anatomical structure, said shaft defining a first axis;

an instrument body adjustably repositionable relative to said anchoring member wherein said instrument body is adjustably pivotal about a second axis disposed substantially perpendicular to said first axis; and

at least one reference element mountable on said instrument body, said at least one reference element registerable in a computer implemented image guidance system wherein repositioning of said instrument body repositions said at least one reference element.

16. The surgical instrument of claim 15 further comprising first and second adjustment members independently engageable with said instrument, engagement of said first adjustment member securing said anchoring member relative to said instrument body in a selected rotational position with respect to said first axis, engagement of said second adjustment member securing said anchoring member relative to said instrument body in a selected rotational position with respect to said second axis.

17. The surgical instrument of claim 16 wherein said anchor member further comprises a spherical portion seated within an adjustably pivotal bearing, said bearing pivotal about said second axis and said second adjustment member selectively securing said bearing.

18. The surgical instrument of claim 15 wherein said anchoring member further includes a spherical portion, said spherical portion disposed within a bearing adjustably pivotal about said second axis.

19. The surgical instrument of claim 15 wherein said at least one reference element includes at least three non-linearly positioned reference elements.

20. The surgical instrument of claim 15 wherein said at least one reference element includes at least three non-linearly positioned reference elements disposed on a reference member, said reference member being removably mountable on said instrument body.

21. The surgical instrument of claim 15 wherein said at least one reference element is a reflective structure.

22. The surgical instrument of claim 15 wherein said at least one reference element emits a signal.

23. A method of positioning a surgical instrument with respect to an anatomical structure, said method comprising:

providing an instrument having an anchoring member and an instrument body adjustably repositionable relative to said anchoring member;

securing said anchoring member to the anatomical structure;

registering the position of said instrument body relative to said anatomical structure in a computer implemented image guidance system; and

selectively adjusting the position of said instrument body relative to said anchoring member after said steps of securing said anchoring member and registering the position of said instrument body.

24. The method of claim 23 wherein said instrument body is pivotal about first and second axes, said first axis being oriented substantially perpendicular to said second axis, and said step of selectively adjusting the position of said instrument body includes securing said instrument body at selected rotational positions with respect to said first and second axes.

25. The method of claim 23 wherein said step of registering the instrument body includes mounting at least one reference element detectable by the computer implemented guidance system on said instrument body.

26. The method of claim 25 wherein said at least one reference element includes three non-linearly positioned reference elements disposed on a reference member, said reference member being removably mountable on said instrument body.

27. The method of claim 25 wherein said at least one reference element is a reflective structure.

28. The method of claim 25 wherein said at least one reference element emits a signal.

29. The method of claim 23 wherein said step of securing said anchoring member comprises threadingly engaging said anchoring member to a bone.

30. The method of claim 29 wherein said instrument body is pivotal about first and second axes, said first axis defined by said anchoring member and positioned substantially perpendicular to said second axis, and said step of selectively adjusting the position of said instrument body includes securing said instrument body at selected rotational positions with respect to said first and second axes.

31. The method of claim 23 wherein the anatomical structure is a femur and said anchoring member includes a shaft engageable with the femur, said shaft defining a first axis, and said step of securing said anchoring member comprises using the computer implemented image guidance system to secure said shaft substantially coaxially with the mechanical axis of the femur.

32. The method of claim 31 wherein said shaft is a threaded shaft threadingly engageable with the femur.

33. The method of claim 31 wherein said instrument body is pivotal about said first axis and a second axis, said first axis positioned substantially perpendicular to said second axis, and said step of selectively adjusting the position of said instrument body includes securing said instrument body at selected rotational positions with respect to said first and second axes.

34. The method of claim 33 wherein said shaft is a threaded shaft threadingly engagable with the femur.

35. The method of claim 34 wherein said anchoring member further comprises a spherical portion seated in a pivotal bearing, said bearing pivotal about said second axis, and securing said instrument body at a selected rotational position with respect to said first axis comprises engaging said spherical portion with a first adjustment member and securing said instrument body at a selected rotational position with respect to said second axis comprises engaging said bearing with a second adjustment member.

36. A method of positioning a surgical instrument with respect to an anatomical structure, said method comprising:

providing an instrument having an anchoring member and an instrument body adjustably repositionable relative to said anchoring member;

positioning said anchoring member relative to the anatomical structure using a computer implemented image guidance system and securing said anchoring member to the anatomical structure in a selected position; and

selectively adjusting the position of said instrument body relative to said anchoring member after securing said anchoring member to the anatomical structure.

37. The method of claim 36 wherein said step of selectively adjusting the position of said instrument body further comprises registering the position of said instrument body relative to the anatomical structure in the computer implemented image guidance system.

38. The method of claim 37 wherein registering the position of said instrument body includes mounting at least one reference element detectable by the computer implemented guidance system on the instrument body.

39. The method of claim 36 wherein said anchoring member includes a shaft defining a first axis and said step of securing said anchoring member comprises securing said shaft to a femur substantially coaxially with the mechanical axis of the femur.

40. The method of claim 39 wherein said shaft is a threaded shaft threadingly engageable with the femur.

41. The method of claim 39 wherein said instrument body is pivotal about said first axis and a second axis, said first axis positioned substantially perpendicular to said second axis, and said step of selectively adjusting the position of said instrument body includes securing said instrument body at selected rotational positions with respect to said first and second axes.

42. The method of claim 41 wherein said shaft is a threaded shaft threadingly engagable with the femur.

43. The method of claim 42 wherein said anchoring member further comprises a spherical portion seated in a pivotal bearing, said bearing pivotal about said second axis, and securing said instrument body at a selected rotational position with respect to said first axis comprises engaging said spherical portion with a first adjustment member and securing said instrument body at a selected rotational position with respect to said second axis comprises engaging said bearing with a second adjustment member.

44. A method of preparing a femur for an implant, said method comprising:

providing an instrument having an anchoring member, said anchoring member having a shaft defining a first axis and an instrument body adjustably repositionable relative to said anchoring member;

securing said shaft of said anchoring member to the femur substantially coaxially with the mechanical axis of the femur with the aid of a computer implemented image guidance system; and

selectively adjusting the position of said instrument body relative to said anchoring member after securing said anchoring member to the femur.

45. The method of claim 44 wherein said step of selectively adjusting the position of said instrument body further comprises registering the position of said instrument body relative to the anatomical structure in the computer implemented image guidance system.

46. The method of claim 45 wherein registering the position of said instrument body includes mounting at least one reference element detectable by the computer implemented guidance system on the instrument body.

47. The method of claim 44 wherein said instrument body is pivotal about said first axis and a second axis, said first axis positioned substantially perpendicular to said second axis, and said step of selectively adjusting the position of said instrument body includes securing said instrument body at selected rotational positions with respect to said first and second axes.

48. The method of claim 47 wherein said shaft is a threaded shaft threadingly engagable with the femur.

49. The method of claim 48 wherein said anchoring member further comprises a spherical portion seated in a pivotal bearing, said bearing pivotal about said second axis, and securing said instrument body at a selected rotational position with respect to said first axis comprises engaging said spherical portion with a first adjustment member and securing said instrument body at a selected rotational position with respect to said second axis comprises engaging said bearing with a second adjustment member.

50. The method of claim 44 further comprising, after said step of selectively adjusting the position of said instrument body, the further step of registering a resection guide with said instrument body and securing the resection guide to the femur in a position defined by the registration of the cutting guide with said instrument body.

51. A surgical instrument for use with an anatomical structure, said instrument comprising:

an anchoring member having a first portion securable to the anatomical structure;

an instrument body adjustably repositionable relative to said anchoring member;

at least two adjustment members, each of said adjustment members independently and positively securing said instrument body in a selected position with respect to one of six degrees of freedom wherein said six degrees of freedom are defined by translational movement along three substantially mutually perpendicular translational axes and rotational movement about three substantially mutually perpendicular rotational axes; and

at least one reference element mountable to said instrument body, said at least one reference element registerable in a computer implemented image guidance system.

52. The surgical instrument of claim 51 wherein each of said at least two adjustment members independently and positively secure said instrument body in a selected rotational position along one of two substantially perpendicular rotational axes.

53. The surgical instrument of claim 51 wherein one of said adjustment members independently and positively secures said instrument body in a selected translational position along a translational axis and one of said adjustment members independently and positively secures said instrument body in a selected rotational position about a rotational axis.

54. The surgical instrument of claim 51 wherein said instrument includes at least three adjustment members, each of said adjustment members independently and positively securing said instrument body in a selected position with respect to one of said six degrees of freedom.

55. The surgical instrument of claim 54 wherein one of said adjustment members independently and positively secures said instrument body in a selected translational position along a translational axis and two of said adjustment members independently and positively secure said instrument body in selected rotational positions about two substantially perpendicular rotational axes.

56. The surgical instrument of claim 54 wherein said anchoring member includes a shaft and comprises one of said adjustment members, said anchoring member selectively securing said instrument body at a selected translational position along an axis defined by said shaft.

57. The surgical instrument of claim 54 wherein each of said adjustment members includes a threaded shaft.

58. A method of positioning a surgical instrument with respect to an anatomical structure, said method comprising:

providing an instrument having an anchoring member and an instrument body adjustably repositionable relative to said anchoring member;

securing said anchoring member to the anatomical structure;

registering the position of said instrument body in a computer implemented image guidance system;

selectively adjusting the position of said instrument body relative to said anchoring member with regard to a first one of six degrees of freedom wherein said six degrees of freedom are defined by translational movement along three substantially perpendicular axes and rotational movement about three substantially perpendicular axes; and

selectively adjusting the position of said instrument body relative to said anchoring member with regard to a second one of said six degrees of freedom independently of said step of selectively adjusting the position of said instrument body relative to said anchoring member with regard to said first one of said six degrees of freedom;

wherein each of said steps of selectively adjusting the position of said instrument body relative to said anchoring member occur after said steps of securing said anchoring member and registering the position of said instrument body.

59. The method of claim 58 wherein said first one of said six degrees of freedom defines rotational movement about a first rotational axis and said second one of said six degrees of freedom defines rotational movement about a second rotational axis, said first and second rotational axes being substantially perpendicular.

60. The method of claim 58 wherein said first one of said six degrees of freedom defines rotational movement about a rotational axis and said second one of said six degrees of freedom defines translational movement along a translational axis.

61. The method of claim 58 further comprising, after said steps of securing said anchoring member and registering the position of said instrument body, the step of selectively adjusting the position of said instrument body relative to said anchoring member with regard to a third one of said six degrees of freedom independently of said steps of selectively adjusting the position of said instrument body relative to said anchoring member with regard to said first and second ones of said six degrees of freedom.

62. The method of claim 58 wherein said step of registering the position of said instrument body includes mounting at least one reference element detectable by the computer implement guidance system on said instrument body.

63. The method of claim 62 wherein said at least one reference element includes three non-linearly positioned reference elements disposed on a reference member, said reference member being removably mountable on said instrument body.

64. The method of claim 58 further comprising, prior to said step of securing said anchoring member to the anatomical structure, the step of positioning said anchoring member relative to the anatomical structure using the computer implemented image guidance system.