Uninterruptible DC power supply for equipment associated with a mobile site

• US 20040124709A1
• Filed: 11/25/2002
• Published: 07/01/2004
• Est. Priority Date: 11/25/2002
• Status: Active Grant

• Current Assignee: Dean Eisenberger
• Original Assignee: Dean Eisenberger
• Inventors: Legg, Jeff, Eisenberger, Dean
• Granted Patent: US 7,164,214 B2
• Time in Patent Office: Days
• US Class Current: 307/29
• CPC Class Codes: H02J 9/061 for DC powered loads

Abstract

A programmable uninterruptible power supply for coupling battery powered systems associated with a mobile site, such as a vehicle, to the primary electrical system of the mobile site operates to selectively couple the battery powered systems to the electrical system of the mobile site and to a secondary, or back-up battery separate from the primary battery associated with the electrical system of the mobile site. Various system control functions are performed, including reverse battery protection, over voltage and under voltage protection, battery drain protection, battery charging detection, reverse current detection and uninterruptible power switching. When the detected operating conditions are determined to be adverse to continued connection of the battery powered systems to the electrical system of the mobile site, the load is disconnected from the electrical system of the mobile site and the back-up battery is used to operate the battery powered systems which are to be protected from such adverse operating conditions.

Claims

1. An uninterruptible power supply circuit for selectively connecting a direct current source to equipment which is to be operated by the direct current source, comprising:

a first switch for selectively connecting the direct current source to first equipment having operative components which can be electrically disconnected without a loss of function;

a second switch for selectively connecting the direct current source to second equipment having operative components which can exhibit a loss of function when electrically disconnected;

a battery, separate from the direct current source and electrically coupled with the second equipment, wherein the battery provides direct current for operating the second equipment when the second equipment is disconnected from the direct current source; and

a processor electrically coupled with the first switch and with the second switch, wherein the processor activates and deactivates the first switch and the second switch to selectively connect the direct current source with the first equipment and with the second equipment and to disconnect the direct current source from the first equipment and from the second equipment.

2. The circuit of claim 1 wherein the first switch is a relay.

3. The circuit of claim 1 wherein the second switch is a relay.

4. The circuit of claim 1 wherein the battery is a deep cycle storage battery.

5. The circuit of claim 1 wherein the battery is continuously electrically coupled with the second equipment.

6. The circuit of claim 1 wherein the processor is a programmable data-processing device.

7. The circuit of claim 1 which further includes an electrical circuit which monitors current passing between the direct current source and the second equipment.

8. The circuit of claim 7 wherein the circuit which monitors the current passing between the direct current source and the second equipment produces a first signal when the current is passing from the direct current source to the second equipment, and a second signal when the current is not passing from the direct current source to the second equipment.

9. The circuit of claim 8 wherein the second switch is opened responsive to the second signal.

10. The circuit of claim 9 wherein the circuit which monitors the current passing between the direct current source and the second equipment is electrically coupled with the processor, and wherein the processor activates and deactivates the second switch.

11. The circuit of claim 1 which further includes an electrical circuit which monitors the voltage produced by the direct current source.

12. The circuit of claim 11 wherein the circuit which monitors the voltage produced by the direct current source produces an output signal when the voltage drops below a first threshold voltage.

13. The circuit of claim 11 wherein the circuit which monitors the voltage produced by the direct current source produces an output signal when the voltage exceeds a second threshold voltage.

14. The circuit of claim 11 wherein the circuit which monitors the voltage produced by the direct current source produces an output signal when the voltage has a polarity which is opposite to a polarity necessary for operating the equipment which is to be operated by the direct current source.

15. The circuit of claim 11 wherein the second switch is opened responsive to an output signal received from the circuit which monitors the voltage produced by the direct current source.

16. The circuit of claim 15 wherein the first switch is opened responsive to the output signal received from the circuit which monitors the voltage produced by the direct current source.

17. The circuit of claim 11 wherein the circuit which monitors the voltage produced by the direct current source is electrically coupled with the processor, and wherein the processor activates and deactivates the first switch and the second switch responsive to output signals received from the circuit which monitors the voltage produced by the direct current source.

18. The circuit of claim 1 which further includes a timer for counting a period of time during which the equipment which is to be operated by the direct current source is to remain connected to the direct current source.

19. The circuit of claim 18 which further includes an interval switch coupled with the timer, for establishing the period of time counted by the timer.

20. The circuit of claim 18 wherein the processor incorporates the timer.

21. The circuit of claim 18 wherein the direct current source includes a battery, and a generator for charging the battery when the generator is in operation, and wherein the timer is started when the generator is not in operation.

22. The circuit of claim 21 wherein the timer produces a change in state when the period of time is counted, and wherein the first switch and the second switch are opened responsive to the change in state of the timer.

23. The circuit of claim 22 which further includes an electrical circuit coupled with the generator which monitors operation of the generator.

24. The circuit of claim 23 wherein the circuit which monitors the operation of the generator produces an output signal when the generator produces a detected output signal.

25. The circuit of claim 24 wherein the generator produces a plurality of voltage spikes when the generator is in operation, and wherein the detected output signal corresponds to a count of the voltage spikes which exceeds a threshold count.

26. The circuit of claim 25 wherein the circuit which monitors the operation of the generator produces the output signal when the battery produces a voltage which exceeds a threshold voltage.

27. The circuit of claim 26 wherein the first switch and the second switch are closed responsive to the output signal received from the circuit which monitors the operation of the generator.

28. The circuit of claim 27 wherein the timer and the circuit which monitors the operation of the generator are electrically coupled with the processor, and wherein the processor activates and deactivates the first switch and the second switch responsive to the timer and the output signal received from the circuit which monitors the operation of the generator.

29. The circuit of claim 1 which further includes an override switch coupled with the processor, wherein activation of the override switch alters operations of the processor.

30. The circuit of claim 29 wherein activation of the override switch causes the processor to close the first switch and the second switch.

31. A system including a first battery, equipment which is to be operated by direct current from the first battery, and an uninterruptible power supply circuit for selectively connecting the first battery to the equipment, comprising:

a first switch for selectively connecting the first battery to first equipment having operative components which can be electrically disconnected without a loss of function;

a second switch for selectively connecting the first battery to second equipment having operative components which can exhibit a loss of function when electrically disconnected;

a second battery, separate from the first battery and electrically coupled with the second equipment, wherein the second battery provides direct current for operating the second equipment when the second equipment is disconnected from the first battery; and

a processor electrically coupled with the first switch and with the second switch, wherein the processor activates and deactivates the first switch and the second switch to selectively connect the first battery with the first equipment and with the second equipment and to disconnect the first battery from the first equipment and from the second equipment.

32. The system of claim 31 wherein the first switch is a relay.

33. The system of claim 31 wherein the second switch is a relay.

34. The system of claim 31 wherein the first battery is a storage battery.

35. The system of claim 31 wherein the second battery is a deep cycle storage battery.

36. The system of claim 31 wherein the second battery is continuously electrically coupled with the second equipment.

37. The system of claim 31 wherein the second equipment includes volatile memory capable of the loss of function when electrically disconnected from the first battery.

38. The system of claim 31 wherein the second equipment includes operating portions that must be re-started after being electrically disconnected from the first battery.

39. The system of claim 31 wherein the processor is a programmable data-processing device.

40. The system of claim 31 which further includes an electrical circuit which monitors current passing between the first battery and the second equipment.

41. The system of claim 40 wherein the circuit which monitors the current passing between the first battery and the second equipment produces a first signal when the current is passing from the first battery to the second equipment, and a second signal when the current is not passing from the first battery to the second equipment.

42. The system of claim 41 wherein the second switch is opened responsive to the second signal.

43. The system of claim 42 wherein the circuit which monitors the current passing between the first battery and the second equipment is electrically coupled with the processor, and wherein the processor activates and deactivates the second switch.

44. The system of claim 31 which further includes an electrical circuit which monitors the voltage produced by the first battery.

45. The system of claim 44 wherein the circuit which monitors the voltage produced by the first battery produces an output signal when the voltage drops below a first threshold voltage.

46. The system of claim 44 wherein the circuit which monitors the voltage produced by the first battery produces an output signal when the voltage exceeds a second threshold voltage.

47. The system of claim 44 wherein the circuit which monitors the voltage produced by the first battery produces an output signal when the voltage has a polarity which is opposite to a polarity necessary for operating the equipment which is to be operated by the first battery.

48. The system of claim 44 wherein the second switch is opened responsive to an output signal received from the circuit which monitors the voltage produced by the first battery.

49. The system of claim 48 wherein the first switch is opened responsive to the output signal received from the circuit which monitors the voltage produced by the first battery.

50. The system of claim 44 wherein the circuit which monitors the voltage produced by the first battery is electrically coupled with the processor, and wherein the processor activates and deactivates the first switch and the second switch responsive to output signals received from the circuit which monitors the voltage produced by the first battery.

51. The system of claim 31 which further includes a timer for counting a period of time during which the equipment which is to be operated by the first battery is to remain connected to the first battery.

52. The system of claim 51 which further includes an interval switch coupled with the timer, for establishing the period of time counted by the timer.

53. The system of claim 51 wherein the processor incorporates the timer.

54. The system of claim 51 which further includes a generator for charging the first battery when the generator is in operation, and wherein the timer is started when the generator is not in operation.

55. The system of claim 54 wherein the timer produces a change in state when the period of time is counted, and wherein the first switch and the second switch are opened responsive to the change in state of the timer.

56. The system of claim 55 which further includes an electrical circuit coupled with the generator which monitors operation of the generator.

57. The system of claim 56 wherein the circuit which monitors the operation of the generator produces an output signal when the generator produces a detected output signal.

58. The system of claim 57 wherein the generator produces a plurality of voltage spikes when the generator is in operation, and wherein the detected output signal corresponds to a count of the voltage spikes which exceeds a threshold count.

59. The system of claim 58 wherein the circuit which monitors the operation of the generator produces the output signal when the first battery produces a voltage which exceeds a threshold voltage.

60. The system of claim 59 wherein the first switch and the second switch are closed responsive to the output signal received from the circuit which monitors the operation of the generator.

61. The system of claim 60 wherein the timer and the circuit which monitors the operation of the generator are electrically coupled with the processor, and wherein the processor activates and deactivates the first switch and the second switch responsive to the timer and the output signal received from the circuit which monitors the operation of the generator.

62. The system of claim 31 which further includes an override switch coupled with the processor, wherein activation of the override switch alters operations of the processor.

63. The system of claim 62 wherein activation of the override switch causes the processor to close the first switch and the second switch.

64. A mobile site incorporating the system of claim 31.

65. The mobile site of claim 64 wherein the mobile site is a vehicle incorporating the first battery and housing the equipment which is to be operated by the direct current from the first battery.

66. A process for supplying uninterrupted power to equipment which is to be operated by a direct current source, including first equipment having operative components which can be electrically disconnected without a loss of function and second equipment having operative components which can exhibit a loss of function when electrically disconnected, comprising the steps of:

connecting the direct current source with the first equipment using a first switch;

connecting the direct current source with the second equipment using a second switch;

electrically coupling a battery which is separate from the direct current source with the second equipment, providing direct current for operating the second equipment when the second equipment is disconnected from the direct current source; and

operating the first switch and the second switch to selectively connect the direct current source with the first equipment and with the second equipment and to disconnect the direct current source from the first equipment and from the second equipment.

67. The process of claim 66 which further includes the step of continuously electrically coupling the battery with the second equipment.

68. The process of claim 66 wherein the process is performed responsive to a programmable data-processing device.

69. The process of claim 66 which further includes the step of monitoring current passing between the direct current source and the second equipment.

70. The process of claim 69 wherein the monitoring includes the steps of producing a first signal when the current is passing from the direct current source to the second equipment, and producing a second signal when the current is not passing from the direct current source to the second equipment.

71. The process of claim 70 which further includes the step of opening the second switch responsive to the second signal.

72. The process of claim 66 which further includes the step of monitoring the voltage produced by the direct current source.

73. The process of claim 72 which further includes the step of producing an output signal when the voltage drops below a first threshold voltage.

74. The process of claim 73 which further includes the step of testing to determine whether the voltage has dropped below the first threshold voltage for a prescribed period of time, and producing the output signal when the voltage drops below the first threshold voltage for the prescribed period of time.

75. The process of claim 72 which further includes the step of producing an output signal when the voltage exceeds a second threshold voltage.

76. The process of claim 72 which further includes the step of producing an output signal when the voltage has a polarity which is opposite to a polarity necessary for operating the equipment which is to be operated by the direct current source.

77. The process of claim 66 which further includes the step of opening the second switch responsive to the monitoring of a voltage which is unacceptable for operation of the second equipment.

78. The process of claim 77 which further includes the step of opening the first switch responsive to the monitoring of a voltage which is unacceptable for operation of the first equipment.

79. The process of claim 66 which further includes the step of counting a period of time during which the equipment which is to be operated by the direct current source is to remain connected to the direct current source.

80. The process of claim 79 wherein the period of time is variably selectable.

81. The process of claim 79 wherein the direct current source includes a battery, and a generator for charging the battery when the generator is in operation, and wherein the process further includes the step of starting a timer when the generator is not in operation.

82. The process of claim 81 which further includes the steps of producing a change in state when the period of time is counted, and opening the first switch and the second switch responsive to the change in state.

83. The process of claim 82 which further includes the step of monitoring operation of the generator.

84. The process of claim 83 which further includes the step of producing an output signal when the generator produces a detected output signal.

85. The process of claim 84 wherein the generator produces a plurality of voltage spikes when the generator is in operation, and wherein the process further includes the steps of counting the voltage spikes, and producing the output signal for a count of the voltage spikes which exceeds a threshold count.

86. The process of claim 85 wherein the counting of the voltage spikes further includes the steps of periodically detecting the presence of a voltage spike during a defined period of time, incrementing a counter if the voltage spike is detected during the defined period of time and decrementing the counter if the voltage spike is not detected during the defined period of time.

87. The process of claim 86 which further includes the steps of producing a first output signal indicating that the generator is not running when the counter reaches zero, and producing a second output signal indicating that the generator is running when the counter reaches the threshold count.

88. The process of claim 85 which further includes the step of producing the output signal when the battery produces a voltage which exceeds a threshold voltage.

89. The process of claim 88 which further includes the step of closing the first switch and the second switch responsive to the output signal.

90. The process of claim 66 which further includes the step of activating an override switch to alter operations of the process.

91. The process of claim 90 which further includes the step of closing the first switch and the second switch responsive to the activating of the override switch.

92. A process for supplying uninterrupted power to equipment which is to be operated by a first battery, and a generator for charging the first battery when the generator is in operation, wherein the equipment includes first equipment having operative components which can be electrically disconnected without a loss of function and second equipment having operative components which can exhibit a loss of function when electrically disconnected, and wherein the process comprises the steps of:

electrically coupling the second equipment with a second battery which is separate from the first battery, providing direct current for operating the second equipment if the second equipment becomes disconnected from the first battery;

detecting when the generator is operating and the first battery is charging;

connecting the first battery to the first equipment and to the second equipment responsive to the detecting when the generator is operating and the first battery is charging;

detecting when the generator is not operating and the first battery is not charging, and starting a timer set to count a prescribed period of time responsive to the detecting when the generator is not operating and the first battery is not charging; and

disconnecting the first equipment and the second equipment from the first battery after the prescribed period of time has been counted;

whereby the second equipment will remain connected to the second battery, maintaining a supply of power to the second equipment when disconnected from the first battery.

93. The process of claim 92 which further includes the step of charging the second battery when the first battery is connected to the second equipment.

94. The process of claim 92 which, following the detecting when the generator is not operating and the first battery is not charging, and the starting of the timer, further includes the steps of detecting when operation of the generator has resumed, discontinuing the count being performed by the timer, and reconnecting the first battery to the first equipment and to the second equipment.

95. The process of claim 94 wherein the detecting when operation of the generator has resumed further includes the steps of detecting a plurality of voltage spikes produced by the generator when the generator is in operation, and counting the voltage spikes.

96. The process of claim 95 wherein the counting of the voltage spikes further includes the steps of periodically detecting the presence of a voltage spike during a defined period of time, incrementing a counter if the voltage spike is detected during the defined period of time and decrementing the counter if the voltage spike is not detected during the defined period of time.

97. The process of claim 96 which further includes the steps of producing a first output signal indicating that the generator is not running when the counter reaches zero, and producing a second output signal indicating that the generator is running when the counter reaches a threshold count.

98. The process of claim 97 which further includes the step of detecting that the first battery produces a voltage which exceeds a threshold voltage.

99. The process of claim 92 which further includes the step of detecting when the first battery will not support continued operation of the second equipment.

100. The process of claim 99 which further includes the step of monitoring current passing between the first battery and the second equipment.

101. The process of claim 100 wherein the monitoring includes the steps of producing a first signal when the current is passing from the first battery to the second equipment, and producing a second signal when the current is not passing from the first battery to the second equipment.

102. The process of claim 101 wherein the monitoring includes the step of detecting when the voltage on the first battery drops below a voltage present on the second equipment.

103. The process of claim 101 which further includes the step of disconnecting the second equipment from the first battery responsive to the second signal.

104. The process of claim 99 which further includes the step of monitoring the voltage produced by the first battery.

105. The process of claim 104 which further includes the step of detecting when the voltage drops below a first threshold voltage.

106. The process of claim 105 which further includes the step of testing to determine when the voltage has dropped below the first threshold voltage for a prescribed period of time.

107. The process of claim 106 which further includes the step of producing an output signal when the voltage drops below the first threshold voltage for the prescribed period of time.

108. The process of claim 104 which further includes the step of detecting when the voltage exceeds a second threshold voltage.

109. The process of claim 104 which further includes the step of detecting when the voltage has a polarity which is opposite to a polarity necessary for operating the equipment which is to be operated by the first battery.

110. The process of claim 99 which further includes the step of disconnecting the second equipment from the first battery responsive to the detecting of the condition that the first battery will not support the continued operation of the second equipment.

111. The process of claim 110 which further includes the step of disconnecting the first equipment from the first battery responsive to the detecting of the condition that the first battery will not support the continued operation of the first equipment.

112. The process of claim 92 wherein the period of time is variably selectable.

113. The process of claim 92 which further includes the step of activating an override switch to alter operations of the process.

114. The process of claim 113 which further includes the step of connecting the first battery to the first equipment and to the second equipment responsive to the activating of the override switch.