Regenerative fuel cell electric power plant and operating method

• US 20040126641A1
• Filed: 12/27/2002
• Published: 07/01/2004
• Est. Priority Date: 12/27/2002
• Status: Abandoned Application

• Current Assignee: Ballard Generation Systems, Inc.
• Original Assignee: Ballard Generation Systems, Inc.
• Inventors: Koropatnick, Patrick, Chong, Patricia S., Fuller, Eric W., Pearson, Martin T.
• Application Number:
  US10/331,124
• Publication Number:
  US 20040126641A1
• Time in Patent Office: Days
• US Class Current: 429/34
• CPC Class Codes: H01M 16/006 of fuel cells with rechargeable batteries
• CPC Class Codes: H01M 8/04119 with simultaneous supply or evacuation of electrolyte; Humidifying or dehumidifying
• CPC Class Codes: H01M 8/0432 Temperature; Ambient temperature
• CPC Class Codes: H01M 8/04559 of fuel cell stacks
• CPC Class Codes: H01M 8/04567 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: H01M 8/04589 of fuel cell stacks
• CPC Class Codes: H01M 8/04597 of auxiliary devices, e.g. batteries, capacitors
• CPC Class Codes: H01M 8/0488 of fuel cell stacks
• CPC Class Codes: H01M 8/186 by electrolytic decomposition of the electrolytic solution or the formed water product
• CPC Class Codes: H01M 8/249 comprising two or more groupings of fuel cells, e.g. modular assemblies
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/50 Fuel cells
• CPC Class Codes: Y02P 90/40 Fuel cell technologies in production processes

Abstract

In one embodiment, an electric power plant comprises an array of fuel cell systems, the fuel cell systems each comprising a regenerative fuel cell stack, an oxidant supply system for supplying an oxidant gas to the stacks, a fuel supply system for supplying a fuel gas to the stacks, a system for supplying a humidified carrier gas to the stacks, a DC current supply system for connecting a power source across the stacks, and a storage system for storing hydrogen received from the stacks. In power generation mode, the fuel cells of the present power plant generate electricity for supply to one or more electrical loads. In electrolysis mode, the stacks generate hydrogen from a humidified carrier gas stream.

Claims

1. An electric power plant comprising:

a power supply system comprising a power bus, a first fuel cell system comprising a fuel cell stack, a second fuel cell system comprising a fuel cell stack, a first switch selectively operable to electrically couple the first fuel cell system in series in the power bus, and a second switch selectively operable to electrically couple the second fuel cell system in series in the power bus, the fuel cell systems each comprising a regenerative fuel cell stack;

an oxidant supply system for supplying an oxidant gas to the fuel cell stacks;

a fuel supply system for supplying a fuel gas to the fuel cell stacks;

a system for supplying a humidified carrier gas to the fuel cell stacks;

a DC current supply system for connecting a power source across the fuel cell stacks; and

,

a storage system for storing hydrogen received from the fuel cell stacks.

2. The power plant of claim 1, further comprising a rectifier electrically connected to an AC power source.

3. The power plant of claim 1, further comprising an inverter electrically connected to the power supply system.

4. The power plant of claim 1 wherein each of the fuel cell stacks is a regenerative fuel cell stack and each of the fuel cell systems further comprise first electrical storage device electrically coupled in parallel with the fuel cell stack.

5. The power plant of claim 1 wherein the power supply system further comprises a third fuel cell system comprising a regenerative fuel cell stack, and a third switch selectively operable to electrically couple the third fuel cell system in series in the power bus.

6. The power plant of claim 1 wherein the power supply system further comprises a third fuel cell system comprising a regenerative fuel cell stack, and a third switch selectively operable to electrically couple the third fuel cell system in the power bus in parallel with at least one of the first and second fuel cell systems.

7. The power plant of claim 1 wherein the oxidant comprises air.

8. The power plant of claim 7 wherein the oxidant supply system comprises gas compression equipment for supplying the air to the stacks at greater than ambient pressure.

9. The power plant of claim 1 wherein the carrier gas comprises air.

10. The power plant of claim 1 wherein the oxidant supply system and the system for supplying humidified carrier gas to the stack are integrated.

11. The power plant of claim 1 wherein the power source comprises a rectifier electrically connected to the power grid.

12. The power plant of claim 1 wherein the storage system comprises a pressurized hydrogen tank.

13. The power plant of claim 1 wherein the fuel cell stacks comprise polymer electrolyte membrane fuel cells.

14. An electric power plant comprising:

an array of fuel cell systems, the fuel cell systems each comprising a regenerative fuel cell stack;

an oxidant supply system for supplying an oxidant gas to the fuel cell stacks;

a fuel supply system for supplying a fuel gas to the fuel cell stacks;

a system for supplying a humidified carrier gas to the fuel cell stacks;

a DC current supply system for connecting a power source across the fuel cell stacks; and

,

a storage system for storing hydrogen received from the fuel cell stacks.

15. The power plant of claim 14 wherein the array comprises a power bus and a first arm comprising a first plurality of fuel cell systems electrically couplable to the power bus and electrically couplable in series to each other.

16. The power plant of claim 15 wherein the first arm of the array includes at least one redundant fuel cell system.

17. The power plant of claim 15 wherein the first arm of the array includes an electrical storage device electrically coupled in parallel with one or more of the fuel cell stacks.

18. The power plant of claim 15 wherein the array further comprises a second arm comprising a second plurality of fuel cell systems electrically couplable to the power bus and electrically couplable in series to each other, the second arm electrically couplable in parallel to the first arm.

19. The power plant of claim 18 wherein at least one of the first and the second arms of the array includes at least one redundant fuel cell system.

20. The power plant of claim 18 wherein at least one of the first and the second arms of the array includes an electrical storage device electrically coupled in parallel with one or more of the fuel cell stacks thereof.

21. The power plant of claim 14 wherein the each of fuel cell systems further comprises an electrical storage device electrically coupled in parallel with a respective one of the fuel cell stacks.

22. The power plant of claim 21 wherein the electrical storage device comprises a storage battery or a super capacitor.

23. The power plant of claim 14 wherein at least one of the oxidant and fuel supply systems comprises means for humidifying a reactant gas supplied to the fuel cell stacks.

24. The power plant of claim 23 wherein the means for humidifying the reactant gas is integrated with a means for humidifying the carrier gas.

25. The power plant of claim 14 wherein the storage system comprises hydrogen storage equipment.

26. The power plant of claim 25 wherein the hydrogen storage equipment comprises pressurized hydrogen tanks.

27. The power plant of claim 25 wherein the storage system further comprises means for removing water from the hydrogen received from the fuel cell stacks.

28. The power plant of claim 25 wherein the storage system further comprises means for moving the hydrogen received from the fuel cell stacks to the hydrogen storage equipment.

29. The power plant of claim 25 wherein the storage system further comprises means for compressing the hydrogen received from the fuel cell stacks.

30. The power plant of claim 25 wherein at least one of the fuel supply and storage systems comprises means for reducing a hydrogen storage pressure to a stack operating pressure.

31. The power plant of claim 14 wherein the power source is clamped at a predetermined limit voltage.

32. The power plant of claim 31 wherein the limit voltage is about twice the open circuit voltage of the fuel cell stacks.

33. The power plant of claim 14 wherein the fuel cell stacks comprise polymer electrolyte membrane fuel cells.